CPU CPU CPC. How to make a homemade copier-milling machine (pantograph) on wood with your own hands. Application and characteristics

Make a simple copying machine with your own hands at first glance seems easily performed by the task. There is a lot of photos on the network finished structureswho are impressive with their originality and ease of manufacture. Many light up the desire to do something like that. But when the homemade copying machine is assembled, it turns out not so smoothly.

Copy machines are milling and turning. For prevalence, milling and copying machines occupy the first place. They are more functional and allow to receive not only round copies, but also copies of arbitrary shape. About them and will be speech in this article.

The greatest misfortune of the milling and copying machine collected at home is the backlash and vibration. Many homemade masters make sure that when copying the sample, the product obtained has many inconsistencies and flaws that appeared when changing the direction of the molding mill and trembling of the support structure. In addition, they add the troubles of curvature and bending of the workpiece associated with increasing internal voltage due to the sample of wood. Therefore, manufacturing a copying machine cannot be immediately avoided all the shortcomings. As a rule, after the assembly, you have to bring the structure to acceptable parameters for some time.

In any case, the homemade copying machine is better not to do universal, but narrow-neighboring, that is, optimized for the manufacture of specific products you need. For example, to effectively make a wooden part of a gun, a screw for propeller and the volumetric text, we need different technical solutionsAnd if you combine them in one machine, there may be side effects that will be difficult to correct. Therefore, it is more practical to collect machine tools under some a certain task. This approach will help to avoid many difficulties and unjustified costs.

Also important factor is the size of the machine. The bigger workpiece you plan to process, the more massive design. Vibrations transmitted from the cutter drive should be absorbed by a mass of the base design of the machine. And the guide axes should not only withstand the load, but also have a margin of strength so that they do not bend. For independent design Milling and Copying Machine Optimal parameters for smooth stroke cutters are selected by experienced.

The principle of operation of the mill and copy machine is as follows: A milling frame is installed on a sampling of wood and probe, which is based on the origin. The frame is lowered to a wooden billet, and extra wood is removed by the mill. The whole point of design is to ensure the simultaneous stroke of the cutter and the probe in three planes, as well as rotation around the transverse axis. To do this, use metal guides or wooden hinged systems. Wood better absorbs vibrations, it is easier to process and it has a smaller cost. On the video at the bottom of the page showing a homemade copying machine for creating flat-populated images and volumetric inscriptions with a non-standard method of moving in space. Moreover, in such a design there is a double scale reduction. You can download the drawings of the milling machine with one archive at the bottom of the page.

Now make a copy, for example, the volume inscription will not be difficult. Make a template for creating 3D text can also be yourself. To do this, you will need a printed sketch, a pair of cardboard sheets, glue and stationery knife. The sheet with a sketch and cardboard glue with each other so that the paper is not wrinkled. After drying, the edge of the stationery knife neatly cut the letter exactly by the sketch. The height of the template in 2 mm is usually enough so that the dipstick does not slip.

Download copy machine diagram

Recent Entries:

Copy Milling Machine "DPL CARTER"

Copying milling Machine Dplikarver is designed for wood carving, copying sculptures and flat products.

Today it has no analogues on russian market According to the parameters of price-quality, and received widespread recognition among professionals and those who are just starting to master a carnote deal.

Machines comply with the requirements of the Technical Regulations of the Customs Union Tr Ts 010/2011 "On the safety of machines and equipment" and have a declaration of conformity registered in Federal Service on accreditation (rosecreditation) in the Ministry of Economic Development of the Russian Federation.

Registration number of the Declaration of Compliance: EAEP N RU D-RU.AB93.V..06056

Our company produces three models of machine tools.

DPERCARWER-1 and DPARKARWER-2 allow you to perform two types of threads.

Volumented, or sculptural thread.
The main type of thread performed on these machines. You will be able to make copies of various sculptures, both simple and complex.
Floor thread. It can be various door filings, panels and other products with a relatively small depth of the pattern. At the same time, the size of the products are limited only by width, and they can be any length, of course, of course.

DPLKARVER-3 has retained all the features of Dupalkar-2 and acquired completely new ones.

Now it became possible to perform a long volumetric thread.

Long volumetric thread.
Copy milling machine on wood with your own hands

The most typical thread objects are rifle buttons, table legs, balusters staircase railing, long lamps, high figurines and any other objects, the size of which corresponds to the working capabilities of the machine.

The machine tool is a high-quality milling mill produced in Germany. The regulatory system allows to smoothly change the speed of rotation of the cutter from 10,000 to 30,000 rpm.

The machine works very reliably and accurately. Master the techniques of work on it can be quite quickly, within a few days. The machine gives present pleasure from the results of its work. The payback period of the machine is one month. Start watching our website from the photo gallery of work, see the video clips, and you will get an idea of \u200b\u200bthe capabilities of the copy-milling machine DP Cartar.

A copy-milling machine on a tree is a universal equipment intended for copying products in a two-and three-dimensional format. This unit can copy the finished product of a two-dimensional type, as well as using special copies and volumetric models.

In addition, the technique is often involved in the purpose of engraving profiles and various decorative elements. Also, a copy-milling machine on a tree can be "entrusted" simple traditional milling work, with which it is able to cope along with traditional milling machines.

This technique is inherently unique, because with its pretty primitive device it is able to copy enough complex structures, including very thin manual work.

Such machines can be found in a variety of enterprises, including large industrial facilities of large-scale production.

Copy milling unit specializes in milling of curvilinear parts.

This is done by copying the template.

Copy - milling machine on wood with your own hands

It is the patterns that make it possible to make the process as accurate as possible, reducing manual work and, accordingly, the human factor. Such a feature of the technique acts as a guarantee that the obtained parts will be identical, and their form will coincide.

In this case, the wizard can use both one template for all parts and applied as a template already made details.

In fact, each part produced on such equipment can act as a sample, which confirms the striking accuracy of the technique.

If you are not enough - you can improve the accuracy parameter of your machine.

To do this, make it necessary to make it a special copying device. It is called the pantograph and is intended for the exceptionally accurate transmission of the motion of the copying head the main device processing the workpiece. If the template has many "thin" parts - it makes sense to select a copy-milling machine on a tree having a pantograph as an option.

Design features

This unit allows processing profiles or relief.

Processing is carried out by a special tool made of solid alloys. We are talking About mills. The cutter completely repeats the movement of the copier - the device that reproduces the circuit of the template. This setting device is completed with a mechanical or other connection with the tracking system that is responsible for the trajectory of the tool movement.

What can the copier functions for such a machine can perform?

It can be a three-dimensional or flat formation, a circuit drawing or a reference model. Special dipstick, in fact, circuits the contours of the workpiece that are transmitted to the tool. In some modern units, a photocell, characterized by increased accuracy, can be used instead of probe.

Pantograph is an important element of a copy-milling machine on a tree.

Its design includes a special guide finger. It moves through the copier, accurately fixing any geometric features of the shape. In this case, the proportions of the shoulders of the pantograph define the relative size of the final result.

Classification of copier milling machines

Today it is possible to divide all the machines presented in the market along a variety of parameters.

The following aggregates can be distinguished by the drive:

Copy machines with two or three-dimensional pantographs;
Universal unit placed on a swivel sleeve;
Technique equipped with a round or rectangular table;
Copy machines with electrical, hydraulic or mechanical feed.
Photocopying units.

Alsamize such aggregates that differ from each other by the level of automation:

Manual desktop type machine with mechanical clamp.
Automatic copy milling machine equipped with a pneumatic clamp.
Stationary automated machine with a pneumatic and three-starry nozzle.

conclusions

Copy milling machines occupy an honorable place in the woodworking industry.

Without them, the manufacture of details with a complex relief would take a lot of time. With the advent of such equipment, labor productivity across the enterprise increases ten times.

That is why the purchase of such a car can be a very valuable investment for the master.

Copier A, m. Copier it. Copieren, Kopiershablone. Detail of the copier transmitting movement tool to reproduce on the workpiece a given surface profile corresponding to the copier profile. SIS 1985. Copier processing. Leping 1 738. || How the mechanism of the cutlet machine works.

The disk with pistons rotates, the rods of the pistons rest in the copier below, as rushing over the copier, then from the mountain. Therefore, the pistons themselves are raised above the protrusions of the copier, then dropping the springs under the action. The copier can be rotated 180 ° by the handle.

Pio 1997 2 43. - Lex. SIS 1979: Copy / ...

Copier` More Encyclopedic Polytechnic Dictionary`

copier`Russian orthographic dictionary`

cop \\ 'Ir, -a

Russian spelling dictionary. / The Russian Academy of Sciences. In-t Rus.

Homemade copying machine

V. Vinogradova. - M.: "Azbukovnik". V. V. Lopatin (Responsible Editor), B. Z. Both, N. A. Yeshkov et al. 1999.

Copier` Magnical dictionary Efremova`

Detail of the copying machine transmitting the movement tool to reproduce by the workpiece specified by the template, drawing, etc. profile.

(it. Kopierschablone) - Detail copier, Having a curly profile (shaped line, cam, washer, etc.).

Big Encyclopedic Polytechnic Dictionary 21004

Copier

Page 1.

The copying device consists of a copier reinforced on the rolling part of the device, along which the roller of a leash bracket slides from below, fixedly reinforced on the vertical guide machine.

The copying device works as follows. Both cavities communicate with each other, for which the hole is done in the piston. Rod hydraulic cylinder T l TR fastening, and cylinder TPE 1 p is still.

Copying devices are performed either in the form of devices to available machines (turning, milling, etc.), or are organically embedded in them and form copiers or semi-automatic machines.

The copying device is a mechanical, electromechanical, hydraulic, and the rotation of the spindle block, the table is one - or two-index.

Copy devices can be installed on horizontal fiber machines.

The copier (Fig. 73) is used to process the shaped surfaces with sufficiently high accuracy.

The copying device of this machine works in the inductive method.

Copying devices for template processing can provide accuracy to 0 02 mm.

Copy milling machine with your own hands - create reliable equipment!

The copying device consists of three separate parts: copier racks (right and left), sensor salad and sensor. The copier stands are installed on the caliper housing and can navigate the caliper guide to install the copier when setting up the machine.

The copier is intended for longitudinal and cross-copy. To do this, on the turret, they fix a special holder with a roller, which rests on the copy line. The copier line is installed under the necessary angle to the horizontal and fix in this position.

Copy devices of this type (Fig.

6.25) Equipped with two piston engines: with inclined washer 6 - for the lead and 5 - for the tracking movement.

Copying devices are rational to apply on carousel machines. Single carousel machines model 1541 Sedina factory, as well as new domestic machines are equipped with copy devices. Foreign companies Shisk, Fritus, Gidings, Webster and Bennet, etc. Machine machines of respective structures allowing the installation of copiers.

Copiers can be mechanical, electrical and hydraulic. The holder 6 with the copier 7 is fixed in the nest of the turret head, and the body 2 is in the side caliper cruel.

Cutter / treated shaped profile.

Pages: 1 2 3 4

Copier for turning machine on wood with manual milling

We suggest you independently make a copy device with minimal cost By time, the machine can be launched in " industrial production»Excellent details in the evening. "Cutting tool" will be manual frezer, Specifications on the manufactured parts depend on the technical characteristics of the turning machine on the tree. Despite the fact that the copier is made using plywood, it can produce up to hundreds of products from one copier, agree that this amount is quite enough to perform most wholesale orders.

The device looks not quite "attractive" from the point of view of design, but we did not set themselves such a task. We tried to make our "equipment" as simple as possible in the manufacture and more or less reliable. What ultimately happened. How is the copier? Let's get acquainted with him closer.

Copier device

For the cutting tool, an ordinary manual milling machine is adapted, the specific model does not have any value. We set the milling platform to the supporting pad, we have a platform size of 500 × 200 mm, made of 12 millimeters thick plywood. You can slightly increase or decrease the linear site parameters depending on the size of the hand cutter. At the site, make holes for the release of cutters and holes for the installation of fastening bolts. In order to completely exclude unauthorized spontaneous movements of the cutter during work, we advise you to install additional stubborn bars around the perimeter on the site, lock the bars with self-draws, the length of the screws is selected taking into account the thickness of the fixing bars.

The milling machine must be installed between stubborn bars, check the reliability of its fixation, any oscillations are completely excluded. The far end of the site must "ride" through the pipe for the entire length of the turning machine on the tree, we used the pipe Ø 25 millimeters, you can take other pipes for making. The main thing is that they withstand the weight of the freesome without flexing, they were absolutely even with a perfectly smooth surface. The ends of the pipe fasten two wooden bars, in our case, 80 × 35 mm bars are used. Bruks are screwed to the body of the lathe using the metal screws, do not have to cut the threads under the bolts. If your machine does not allow the machine to fix the bars in this way, then solve this problem in your own way.

Installing the main structural elements of the homemade copier

The ultimate advice is not in a hurry during the manufacture of equipment, the accurate parts under the copier do not forgive even the slightest violations of not only technology, but also the location of the working axes. From this it follows that the axis of the pipe, which will move the milling mill should be ideally parallel to the axis of rotation of the lathe. We had themselves it turned out that the axis of the pipe coincided with the axis of the machine, but this condition is not necessary. The main thing that cutting tool Cutters in the extreme lower position coincided with the axis of the machine, and this parameter can be adjusted by the level of the copier.

The pipe is fixed in the deaf holes of the bars, before fixing it, two bar needs to be put on, on which the carrier platter will be installed. An important condition - bars for the site should easily slide on the guide tube, but the tents are prohibited. Check this parameter, if necessary, manually take the pipe and bars. Then fasten the refrigerar reference platform to the bars and install the milling line on it. Once again, check the smoothness of slip, pay attention to the tents are completely absent. Do not be afraid of such "strict" solid quality requirements. If you have a tube with a normal surface and completely even, then it is easy to achieve smooth slip.

Installation of horizontal bar

This is the second "working" element of the self-made copier, the installation accuracy needs to be followed by all of the above requirements. The horizontal bar is attached to the details profile template. For the manufacture it is quite suitable for a 70 × 30 mm lump, fastened with screws to vertical wooden racks, struts fix in any convenient way to a lathe bed. The upper edge of the horizontal bar must be parallel to the axis of the machine and be on the same level with it. If the copier becomes temporarily unnecessary, the bar is easily removed, the mounting platform for the milling mill is folded into the extreme rear position and the lathe of the tree can be used for a direct purpose.

To secure the vertical focus to the working platform, we made it out of thin plywood, you can use more durable materials, up to metal. This item will move to the copier during the sharpening and set the spatial position of the cutter, the copier is fastened as fast as possible. In thickness there is a direct dependence: what it is thinner, the more accurate the dimensions from the template will be removed. But there is another dependency - too thin copier makes it difficult to move the device by template, choose a golden middle. The copier height needs to be adjusted after the final assembly of the machine, during the regulation you need to follow all the conditions listed. Another point. If you have a copier from plywood, then you need to make it removable, it will allow you to quickly change the wear copier to a new one during the reasancement of a large number of similar products.

Popper stop

How the template is made

There is nothing new here. Draw on a page of plywood or plates of an OSP CONOR COPED DETAILS, check again all sizes and with help electric jigsika Cut with carefully. The edges must be altered, remove the jazbins and irregularities. The template fasten on the horizontal rake with self-draws, while fixing all the installation dimensions.

Some features of sharpening

You will have to move the device only with two hands, otherwise it is possible to jean on the pipe. Another problem is the radii of rounding of the accurate parts are limited to the cutter diameter, it must be borne in mind during the selection of the profile of the accurate parts. Practice shows the dependence of the feed rate from the diameter of the cutter: the smaller the diameter of the cutter - the less the feed must be and vice versa.

540 rubles

1 700 rubles

5 000 rubles

830 rubles

720 rubles

1 350 rubles

1 200 rubles

600 rubles

1 500 rub 1,900 rubles

1 500 rubles

1 650 rubles

1 300 rub 1,700 rubles

The copier-milling machine is used to create copies of wood products or other material of a certain form. Such machines are used on large and small industrial enterprises, as well as at home to create different parts. Next, we describe the principle of operation of a similar machine and give recommendations how to make it with your own hands.

1

Milling equipment with copy installation are used for mechanical processing Different planes. With the help of a high-quality machine, you can play copies of volumetric forms, produce engraving, make patterns, drawings. Its main feature is the simplicity of the design, while it is possible to perform a rather complicated list of works.

Copier milling machine

Such equipment has a simple principle of operation. Special copying probe connects to the working plane. Next is mechanical movements Creates contours from the template or part. The mill or metal is mounted on the working plane, depending on the purpose of the machine, which repeats the movements of the copying probe. In addition to these parts, the standard machine is also equipped with a cutter clamp system or a milling unit, an electric motor and a guide system. Usually equipment for simple work on wood or plastic consists of three main elements:

work surface with bearing element and frame;
milling cutter or milling installation with a clamping mechanism;
copy installation (Pantograph) and copy probe.

Depending on the type of copy milling machine, it can work in two or three dimensions. To create a simple template in two dimensions, a fairly standard version with a clamping profile, but for the production and abuse of the three-dimensional holes, the machine must be equipped with a pneumatic clamping installation, drill and a drill or other drilling installation. Depending on the configuration and capabilities, it can work not only with a tree, but also with plastic, cast iron and other non-ferrous metals. For this, the machine is equipped with powerful and durable mills under various materialsand copying equipment is improved under certain forms.

Machines made by their own hands are often used in household For drilling the lock holes, the production of the frame or the creation of grooves in wooden or metal items.

2

Today exists a large number of Copier-milling equipment equipment different designs With certain features of work. Their cost is usually quite high, so many lovers make such devices with their own hands. Homemade version, of course, will differ from industrial analogs, but when compliance certain conditions It will be great to cope with its functions.

Copy milling machine made independently

The standard scheme of the homemade machine consists of working surface, carrier design and the milling head, which is equipped with an electric motor with a drive to create the possibility of working the head at two speeds. Thus, to make the installation with your own hands, you will need a set of specific equipment and tools, namely:

basic wood frame or metal;
wooden plywood or panel, bars, boards and rails;
fasteners in the form of bolts, nuts, screws or nails;
milling installation;
a set of keys, saws or hacksaw for metal for work with details;
guide system and metal pipes;
electromotor with a drive or manual drive;
drills and drilling installation (for more complex options).

Instead of wooden or metal carcass You can use as a database, ready-made milling machine, however, consolidate the copying device on it is much more complicated than making the device "from zero". In this case, you will have to almost completely remake the milling machine, and it will take more time and additional equipment.

3

The basis for the manufacture of the machine will be hand-made. Secure it on a wooden support from thick plywood (at least 12 mm thick). The support also makes several holes for fasteners and a milling holder. Additionally, the framework should be built and make several bars that are installed along the edges of the support, they will hold the device during operation.

Production of milling installation

As a guide we use metal pipe Medium diameter. We set the carriage with a mill inserted into it. On the carriage, fasten the bar, which plays the role of copying probe, after which it is necessary to fix the horizontal bar on which the main template is mounted. The machine, manufactured by this principle, can be used to process and create copies from simple household products, for example, door handles, castles, furniture legs. Milling installation with a motor is inserted inside the carriage and connects to power. The template is fixed on the support, the copying probe is moving along it.

The mill runs from the network, the carriage moves manual waySo that the working head repeats the movement of the probe. To create more complex models, you need to connect additional working heads and installing a drive with belt transmission. Now there is a possibility of connecting homemade installation to softwareHowever, this will require CNC and additional equipment and tools. Such homemade Machine It will cope with its domestic functions well enough.

4

Practice of using homemade copying milling machines of different types It shows that the final item made on such equipment has certain inconsistencies in drawings and forms and some production defects in the form of chips and curvatures. These flaws are due to permanent machine vibrations and movement movements. Get rid of them in domestic conditions is very difficult.

Copier milling machine with their own hands

To avoid similar shortcomings in the work homemade equipment, We recommend to produce highly specialized machines, and not the equipment of the universal type. That is, before starting work on the manufacture of the machine, you need to decide on what specific details it is planned to be used. So it is possible to optimally choose the weight and sizes of the copy-milling machine manual assembly. It is important to remember that the larger the size of the details for processing, the more powerful and harder should be a workstation.

For large parts, additional holders and more massive support are needed, this will allow you to maximize the vibrations that will occur when working. In addition, it is better to use electric drive Instead of manual and ensure that the guides have a sufficient margin of safety. Remember that the smoothness of the movement of the cutting equipment in various planes depends on the type of work surface in various planes, therefore, and the final result.

The milling machine will be useful both at enterprises and in domestic conditions. The main thing is to decide in advance exactly what kind of equipment must be purchased. After all, the unit is produced in several varieties, each of which has its own parameters. The selection depends on the assignment of the device required by the results.

In production, the use of domestic workshops sometimes have to create parts with defined samples in forms, sizes. Copy milling machines - devices to solve the problem in enterprises. Processing is guaranteed to go with high speed, accuracy when using copier milling machines.

Specifications

Each model has their own specific numbers By parameters. The following technical characteristics are important for models of any kind:

The power of the electric motor and the speed of its operation.
Vertical stamp stroke, maximum.
The transverse stroke of the table.
Strolled table.
Definition of dimensions on the working surface of the table.
The working surface of the table of the product that is copied.
The diameter of the greatest circumference.
Copy scale.

Machines are equipped additional toolscontributing to the creation of various forms. Using templates simplifies work.

Copy milling equipment capabilities

Machines of the copying group belong to equipment with cutters. An excellent option when parts are processed having surfaces with a volume of defined planes. Such a design will make it possible to make the engraving of so-called shaped products without any problems, with applying inscriptions, patterns. Milling works suggest easy processing of wood with metal.

Tools for metals are equipped with a part with cutters based on different materials. Thereby becoming a permissible processing of various bases:

Cast iron.
Steel, different varieties.
Metal, color.

One of the applications is large and small-sized production of parts with various characteristics.

Copy machines are capable of performing operations inaccessible to owners of conventional universal devices. The main principle of operation - copying in which templates are used. Even the processing of high complexity forms passes without a human factor. The parameters of the geometric plan for parts remain the same. Large batches are manufactured with details and based on one template.

Special copies are installed on the machine to make the result of the work even more accurately.

Machine device

Machines have the main purpose - milling, plane and volumetric type. The main working tool becomes so-called cutters. They are responsible for processing the contour, or the volume surface of the part. The movement of the copier is repeated. Elements of various types form a connection between tracking systems and operations of the operation:

Mechanical.
Pneumatic.
Hydraulic.

Such elements form the effort obtained by the working body from the copier.

The device works with templates - spatial and contour models in the plane. Designs are also used, or contour drawings. The cutter is read:

Photographic elements.
Special appointments.
Roller, finger mechanisms.

Template sheets are made by aluminum and any other metals, wood or plastic.

Processing details, templates occurs on the work machine, with rotation.

The use of the following details begins the movement of the working body:

Coupling electromagnetic element.
Differential part.
Solenoid.
Valve Detail of spool type.
Screw design.

Relays - mandatory devices from copy devices, put on reinforcing parts. They can be several species: with electromagnets, hydraulics, electro-optical type.

The speed with which the tracking device moves is a parameter defining the quality of the finished part. For finished products You can seek the following parameters:

Profile accuracy up to 0.02 millimeters.
Roughness - №6.

The hydraulic cylinder together with the electrical chain becomes the main elements for the executive chain in such equipment.

Copying with a specified scale is ensured by pantograph. He also has a design of several details:

Separate rotational axis.
Tool spindle.
The axis of the guide finger.
Finger himself.

One Rake accommodates the spindle along with the guide finger. The ratio of the shoulders at the rail defines the scale of copying.

The rail begins to move when the finger is moved on the template. At the next stage, a free axial movement is carried out. At the other side of the deck of motion identical, with the help of a machine spindle. The latter will be needed with the independent manufacture of tools. The functionality of the device increases.

Varieties of machine tools of the copy-milling group

Copy type machines are equipped with equipment of different types. This parameter allows you to select the following groups of fixtures:

Photocopying varieties.
Machines that feed are carried out by hydraulics or electricians, mechanics.
Varieties with one, several spindles. Equipped special swivel tables, with a rectangle form or circle.
When using a copier. When fixing the latter, a swivel rail is used. It moves itself along the plane vertically.
With the addition of pantographs. Helps handle parts in 2-3 measurements at the same time. Many choose a decade of GK 21.

Permissible independent creation Masters of machines belonging to one of the groups described above. It remains only to find drawings together with the necessary components.

Equipment in the hospital, on the full automata. Included - springs that play the role of pneumatics, with a three-shpndel type head. At the same time, drills the holes of the triple type.
Stationary machines, when the pneumatics represented by springs is responsible for fixing.
Manual or desktop, using mechanical method fixation.

Principle of operation

The detail specifying the characteristics when processing becomes copiers. The head of the table is the main tool for working, taking movements on the working surface, contour. Repeat movements is carried out by parts with cutters.

The work of the main elements is carried out with basic and auxiliary movements. The main thing is when the spindle rotates and moves, the tools are crashed into the materials of the blanks, the table with salazzo goes along the contour.

Auxiliary type movements are somewhat:

Acceleration of the movement of the table, sled.
Moving installations, from tables with copied fingers, stop mechanisms, clamp.

Ordinary actions, the use of feedback - two main types of schemes, the implementation of which is allowed for devices. Hard connection with the copier is the basis of the simplest scheme itself, direct species. Communication is missing when the movement is opposite. Tracking device transmits motion.

When the contour is molded, or the volume, the machines of this type are suitable. If the concessive milling is assumed to use the plane, which is located in parallel or perpendicular to the tool. The second case involves the movement of the table along or either. Volume version of work - when the item is treated in stages. When driving, several planes are applied.

Pantograph also allows you to implement a direct scheme. It reduces product dimensions in finished video Compared to templates. Independent manufacture Devices, if necessary, will not deliver trouble.

Conclusion

For carpentry and model workshops, copying machines are suitable as it is impossible, as they allow you to process metal and wood to the same extent. The main thing is that the surface is soft enough. Popular steel models brought from Italy. But Taiwanese and Chinese installations are not inferior in quality. High accuracy And reliability is the main advantage of modern equipment.

There are enough 2-3 daily learning to start working with the details of any complexity.

Run a copy of the lathe with your own hands is not the most difficult task. But in order to achieve the desired quality and efficiency of the result, you will have to make certain efforts. You will come in handy detailed drawing, Copy template and several hours of free time. We offer you a variant of a copier-based machine based on manual milling as a cutting tool.

The proposed copier for your lathe requires small financial, temporary and labor costs. This is what it attracts a large number of masters who need a copier for a lathe.

The cutting device will perform a hand milling mill. In this case, the performance of the copier is directly dependent on the characteristics of the latter equipment itself.

You should not count on the attractiveness of the design of the device being created with your own hands, since its main task is to create copies of the template without excess energy consumption.

Machine machine with copier

To begin with, to create a lathe with a copier, you will need a hand mill. His type choose themselves, depending on the planned work;
The milling mill is mounted on the supporting platform with dimensions of about 50 to 20 centimeters. It can be made of plywood sheets 12 mm thick;
At your request, the copy machine can get a big or smaller platform. The dimensions are largely dependent on the parameters of the selected milling;
On the reference platform, perform holes through which milling mills will go;
Here are the holes for fastenings. In the role of fasteners optimally use bolts;
Stubborn bars located around the perimeter and fixed by self-drawing will provide protection against random milling cutters when processing products;
Having installed a mill breaks between the bars, make sure that it is secure securely, there are no vibrations or backlash;
The far end of the supporting platform should be able to move along the guide tube along the entire length of the turning equipment;
Use the guide tube with a diameter of 25 millimeters, or adapt to your machine parameters;
The underlying condition when choosing pipes - they should cope with the loads from the weight of the millingrer, do not be fed, maintaining the smoothness of the surface;
The ending of the pipes fix a couple of wooden bars suitable size;
Bruks are mounted to the machine of the machine with self-draws or through the bolts.

Installation of structural elements

In order for the lathe with a copier to work efficiently, and the copying process did not cause questions about quality, in no case rush. It is a hurry that does not allow the masters to make with their own hands a really good copy of the lathe.

After studying the drawing, on the basis of which you decided to build a copier with your own hands, follow the sizes offered. If you even allow a small error, the copying technology can be completely violated, working axis will be born.

To prevent anything like that, adhere to several important rules.

The axis of the pipe intended for the movement of the milling is obliged to be precisely parallel with respect to the axis of rotation of the machine.
The coincidence of the axis of the pipe and the axis of the machine is also an important plus, although it is no mandatory condition.
The main point is the coincidence of the milling mill in the extreme lower position with the axis turning device. This parameter is monitored and changing as needed due to the level of copier placement.
Guide tube Fix through the deaf holes of wooden bars. But immediately before fixing, you put two bar on the pipe, which plan to install the carrier platform.
Wooden bars for the carrier area are obliged very easily, and more precisely slide along the guide tube. If separation is seated, the copying unit will have to redo.

Many fear of the moment when increased demands on slippage are presented. But it is not difficult to make the machine with such operating parameters if you use a smooth, smooth pipe.

Horizontal bars

The next step is the mounting horizontal wooden barwhich is the second most important working component of your lathe with a copier.

Adhere to similar accuracy requirements, as in the operations described above;
The horizontal timber is connected to the blank profile template;
For the manufacture of the bar, you can use the workpiece of 7 per 3 millimeters in size and fix it with screws to vertical racks;
Ourselves wooden stand Mounted to the bed of the turning device any convenient method for you;
Make sure that the upper edge of the horizontal element is parallel with respect to the axis of the machine and is located at one level;
If at some point the copying functionality does not need you, the bar can be easily removed with their own hands, throw back the installation site to the edge of the machine and use the turning unit to directly destination without a copier;
Vertical focus is mounted on the desktop. Here is quite suitable sheet of thin plywood. Although if you need a stronger design, use steel sheets;
This element serves to move through the copier when sharpening parts. It sets a spatial position for the working mill. Therefore, the copier should be fixed as reliable as possible;
An important role is played by the thickness. The thinner it turns out the vertical stop, the more accurately can copy the lathe of your template. But even with too thin, the device on the template begins to move with certain difficulties. Therefore, the optimal way out of the situation is the search for an intermediate version;
If you use Fane for making a copier, be sure to provide the use of its removable design. This will make it easy to dismantle the copier when it is wear out, replace the new one with minimal time costs.

Template

The latter, but no less important element of the lathe with the function of the copier - is directly the copier itself. It is not difficult to make it, but the configuration is completely dependent on the parameters of the products you want to get with your machine.

Take a sheet of plywood or osp plate;
Apply the markup on the sheet according to the contours of the future product, which you want to pull out on the turning device;
Be sure to compare all sizes with the required parameters;
Electric jigsaw neatly cutting blade through the contours, cutting out the necessary part;
Project edge grinding machine or ordinary emery paper. The template should not be irregularities, burrs, jar;
Secure the resulting pattern on the horizontal rail using the screws;
Finish the fixation strictly in accordance with the installation parameters.

Using drawings and video instructions, you can easily make a fairly efficient, productive copying turning unit. You only need a little patience and time.