Welded mesh business. Welded galvanized mesh

Welding mesh, which is no less known as masonry mesh, is a common construction material. Moreover, it is used quite widely. Grids serve essential tool reinforcement of structures, concrete cast objects, paths. But no less rarely, they are used as fences, durable cages for animals, birds, and reliable, easy-to-install frames for greenhouses. They are also used for facing works - for even laying a layer of plaster.

Brief business analysis:
Business setup costs:3.5-36 million rubles (depending on the scale and geographical location business)
Relevant for cities with a population:from 200 thousand people
Situation in the industry:average level of competition
The complexity of organizing a business: 3/5
Payback: 1-4 years

Business Relevance

The main purpose of the welding mesh is the construction area. Accordingly, the key role in determining the importance of business for a particular region should be determined based on the level of competition and the number of facilities under construction.

Experts evaluate this species small and medium-sized businesses (depending on the volume of production) as relevant enough. Grids are widely used, and replacements have not yet been invented. They are considered the most affordable and easy-to-manufacture tool for strengthening absolutely any structure - be it private, small construction or large construction projects (stadiums, shopping centers, multi-storey buildings).

Business prospects are also quite high. If you manage to establish production and withstand competition, then you can occupy a solid construction niche for decades to come. Further prospects are more difficult to predict, since the development of technology today is at a faster pace.

Business organization

Owning a welded mesh business is a rather complicated business. First, it requires very serious equipment. Secondly, there is a need for sufficiently qualified personnel, which still needs to be found. Finally, the cost of just opening even a small business is high. Costs can range from 3 to 30 million rubles. This spread is due to many factors.

For example, machines not only need to be bought and brought, but also set up, which is difficult and is done experienced craftsmen. A lot of expenses will be required for the purchase and installation of an automated production line. The specifics of production is such that automation will have to be used in any case.

However, some operations can be performed manually. For example, loading raw materials into the machine, unloading finished meshes. Of course, this will affect the speed of work (it will require a constant stop of the line after each production cycle). But you don't need to spend money on optional equipment.

Production technology

Myself technological process the production of masonry mesh practically does not differ from what type of product is obtained at the output. And it can be varied. Today, customers prefer to use the following types of grids in construction:

welded;
national team;
twisted;
wicker.

In general, there are machines that can operate in several wire twisting modes. And in order to successfully occupy a niche in the market, it is important to satisfy the different requirements of the buyer. It is equally important from an economic point of view to have a certain reserve finished products. But large orders should be made only after all the agreements and full confidence that the products will be sold.

The work of the welding machine is to connect metal rods at right angles. For this, technology is used spot welding. The cells of the finished wire can initially be set to different sizes. This is convenient for every unique customer. And the programming of the machine is fast.

At the exit finished mesh in automatic mode is cut by a machine with knives. After that, you need to take care of the loader, which will move heavy loads around the workshop.

Welded mesh is ordered most often because it is produced quickly and is considered quite affordable. Therefore, in business, it is imperative to have a machine that will weld metal rods in a given sequence. Such equipment costs from 600 thousand rubles to 3 million. It all depends on the manufacturer. But you can search the market for used equipment that can cost from 400,000 to 1,000,000 rubles.

As additional choice It will not be superfluous to pay attention to the Chinese factories that produce machine tools. Today, the quality of their products has stepped far ahead, but is still quite competitive in terms of price.

Necessary equipment

The most important equipment is a machine that will weld the wire together. In reality, its cost is up to half of all expenses for the entire business.

It can work with wire thickness from 12mm to 47mm.

To simplify production, equipment for unwinding and rolling metal rods should be purchased. Very often you can find advice when it is recommended to put two rolling lines on one machine. Yes, it is more expensive, but it allows you to turn on the second line while the first one is loaded with raw materials, and vice versa. This technology allows you to make production continuous. In this case, up to 80 meters of web can be produced from each roll, or 100 rows of mesh per minute.

IN without fail knives are purchased for cutting the finished mesh.

In advance, you should take care of the equipment for moving goods around the workshop and warehouse.

Raw material supply channels

Deliveries should be negotiated almost immediately, at the time of registration. To do this, you need to conclude a wholesale supply agreement directly with manufacturers.

The main raw material for the production of welded mesh is galvanized, stainless or carbon steel wire.

If you just buy metal wire, then you may need a contract for the supply of PVC mixtures and zinc to give strength to the products on your own, at your own factory.

IN large quantities you will need electrodes for welding finished products.

room

Premises for production will require quite a large one. It must add up to at least 500. square meters. The area of the production workshop cannot be less than 50 square meters. But in the case of full automation of the line, the workshop is needed even more.

In such production, one cannot do without warehouses: for finished products and raw materials.

Marketing and sales channels for finished products

You should immediately pay attention to the state of the construction market in the region in which it is planned to open a business for the production of welded mesh. Its sales are directly affected by the pace of construction, especially large ones.

Before opening, it is very important to draw up at least an approximate business plan and try to make sure that the niche is not oversaturated with similar products, since even minimum investment in business are quite high.

Business should be conducted with suppliers that you will need to go out on your own (search on the Internet, make phone calls, travel to construction sites). In general, large orders should only be started if there are guarantees (not verbal) that they will be sold.

Such production will also require compliance with labor protection standards and fire safety. To do this, you will need certificates from firefighters and Rospotrebnadzor.

After all required permits, you can get to work.

Business costs and payback

The cost of starting a welded mesh manufacturing business is quite high. Therefore, its payback is at least 4-5 years. But after a full return on investment, you can earn 2.5 million rubles of profit per month. Net income can be at the level of a million rubles per month.

To maintain the workflow, you will need and enough personnel. To organize shifts, you need at least 2 equipment adjusters and 2 electricians. Shift work loaders will also require from 4 people in the state. In addition, you will need the services of an accountant, marketer, managers.

In this case, the salary fund and contributions to social structures will be approximately 500,000 rubles per month.

Conclusion

The welded mesh business is a fairly expensive investment. But it is worth recognizing that this is a very serious matter. In addition to the fact that work can bring good income, it will provide you with extensive experience in all areas of business: production, financial operations, marketing and sales.

ATTENTION! ALWAYS AVAILABLE WELDED MESH, WIRE VR-1, A500S, V500S REINFORCEMENTS! WE MAKE MESH AND FRAMES ACCORDING TO YOUR ORDER! WE WILL PRODUCE THE CUTTING OF REINFORCEMENTS AND WIRE BP-1 ACCORDING TO YOUR SIZES! GRID FROM THE MANUFACTURER AT WHOLESALE PRICE! EXPERIENCE IN COMPLETING CONSTRUCTION OBJECTS WITH METAL ROLL AND HARDWARE SINCE 1995. ATTENTION! AVAILABLE IN OUR WAREHOUSES WELDED MESH IN CARDS AND ROLLS AT WHOLESALE PRICES! ATTENTION! ALWAYS AVAILABLE REINFORCEMENTS А500С, В500С, WELDED, TWISTED, WOVEN MESH! ATTENTION! WE WILL DELIVER OUR PRODUCTS TO YOUR OBJECTS IN THE SHORTEST TIME! WE MANUFACTURE BRACKET-BENDING PRODUCTS ACCORDING TO CUSTOMER'S DRAWINGS! ATTENTION! GRID FROM THE MANUFACTURER AT WHOLESALE PRICE!

Plants producing welded mesh

In the process of manufacturing welded mesh, a certain technology is observed, which allows the production of high-quality and durable products. Modern production of welded mesh is based on the use of high-quality raw materials - steel, which, for reliability and in order to increase the strength resource, is coated with an anti-corrosion compound after the sections are made.

Domestic manufacturers of welded mesh also follow the requirements and standards established for the production of steel products. All this allows us to produce durable structures, which are also easy to assemble. The installation costs of welded structures are minimal, it only requires preparatory work after which installation can be carried out. The manufacture of welded mesh is reduced to the use of:

quality raw materials;
proven technology;
terms of reference for production submitted by the customer;
highly qualified personnel on the production line;
ISO quality standards systems;
modern production equipment.

Equipped with everything necessary, the plant of welded mesh from reinforcement produces products of standard sizes, and also produces products based on individual order. After manufacturing the products, the plant of woven and welded meshes checks the quality of the products and releases them to the final consumer.

Price list for welded mesh from 16.09.2018
Cell	Map	Price (including VAT), rub./m2
Cell	Map	up to 500 m2	from 500 m2	from machine norm
Welded mesh in cards
100x100x3 BP-1	1x2; 1.5x2	42,00	40,00	38,00
100x100x4 BP-1	0.38x2; 0.5x2; 1.5x2; 2x3 m	83,00	81,00	79,00
100x100x4 BP-1	2x6 m	83,00	81,00	79,00
100x100x5 BP-1	1.5x2; 2x3; 2x6m	129,00	127,00	125,00
100x100x6 V500C	2x6m	217,00	215,00	213,00
100x100x6 BP-1	2x6m	204,00	202,00	200,00
100x100x8 V500C	2x6m	369,00	367,00	365,00
100x100x10 V500C	2x6m	579,00	577,00	575,00
150x150x4 VR-1	2x6 m	55,00	53,00	51,00
150x150x5 VR-1	2x3; 2x6 m	87,00	85,00	83,00
150x150x6 VR-1	2x6 m	107,00	105,00	103,00
150x150x6 V500C	2x3 m; 2x6 m	148,00	146,00	144,00
150x150x8 V500C	2x6 m	258,00	256,00	254,00
150x150x10 V500C	2x6 m	388,00	386,00	384,00
200x200x4 VR-1	2x3; 2x6 m	43,00	41,00	39,00
200x200x5 VR-1	2x6 m	66,00	64,00	62,00
200x200x6 VR-1	2x6 m	107,00	105,00	103,00
200х200х6 В500С	2x6 m	109,00	107,00	105,00
200x200x8 V500C	2x6 m	183,00	181,00	179,00
200х200х10 В500С	2x6 m	275,00	273,00	271,00
200х200х12 В500С	2x6 m	427,00	425,00	423,00
50x50x2.5 VR-1	0.38x2; 0.5x2	67,00	65,00	63,00
50х50х3 VR-1	0.38x2; 0.5x2	80,00	78,00	76,00
50х50х4 VR-1	0.38x2; 0.5x2	159,00	157,00	155,00
50x50x5 VR-1	0.38x2; 0.5x2	247,00	245,00	243,00
Welded galvanized mesh
20x20x0.8	1x50	47,00	46,00	44,00
50x50x1.6	1.5x50; 1.8x50; 2.0x50	52,00	51,00	49,00
50x50x1.8	1.5x50; 2.0x50	71,00	70,00	68,00
50x50x3	0.5x2m;	117,00	116,00	114,00
50x50x4	1.5x2m;	210,00	209,00	207,00
100x100x3	2x3;	66,50	65,50	63,50
100x100x4	2x3;	90,00	89,00	87,00
Welded non-galvanized mesh in rolls
25x25x1.6	1x50; 1x25	82,00	81,00	79,00
25x25x1.6	1.6x50	70,00	69,00	67,00
50x50x1.6	1.5x50; 1.8x50; 2x50	44,00	43,00	41,00
50x50x1.8	1.5x30; 1.5x50	58,00	57,00	55,00
50x50x2.5	1.5x15; 1.8x15; 2x15	86,00	85,00	83,00
50x50x3	0.38x30; 0.5x30; 1.5x30	166,00	165,00	163,00

Production Capabilities:

Cell................................................. .... from 12.5x12.5 mm to 500x500mm

With wire diameter ..................... from 1.0 mm

Open ................................................. ..width from 0.2 m to 2.6 m

Length................................................. ...... any

Learn more about how galvanized welded mesh is produced at ZMS.
Nuances and features.

1. Welding mesh made of BP wire, hot-dip galvanized.

Our equipment specially designed in such a way that there is an additional step for pressing the wires to each other. Using a pusher with a hydraulic cylinder, the wires are pressed against each other with special force at the moment of contact and at the moment of occurrenceelectric arcs(welding contact) an additional micro-pressure occurs. This ensures the highest quality welding contact. Such characteristics can only be provided by equipment with a hydraulic pusher, while most are equipped with air pushers. The equipment of the Metal Mesh Plant - ZMS is adjusted in such a way that it does not burn the wire and that the welding unit remains a single solid unit (the wire is welded into one another).

Since the melting point of zinc is lower than the melting point of the metal of the wire, the metal begins to melt at the point of contact of the wires, and around the existing zinc from heating the metal to melt and cover the surface. Via software Welding contact at the point of metal melting takes place in a fraction of a second, so neither zinc nor metal burns out, this is achieved through special software used on the machines of the ZMS Metal Mesh Factory. As a result, in some places of welding, there are small technological darkening "soot", which are easily eliminated by rubbing or in a natural way, under which there is ideal light zinc.

2. Galvanized welded mesh. First, the mesh is welded onZMS enterprise, then it is taken to the corresponding certified enterprise and galvanized, according to the contract with the customer according to the thickness of the zinc layer. Minuses this method that the zinc layer is most often thin and wears rather decorative function. Pros - beautiful appearance. Mesh is shiny. Also, the disadvantages include expensive cost products.

Welded mesh galvanized by hot-dip galvanizing. The mesh is welded at the ZMS enterprise, then it is transported to the appropriate certified enterprise and galvanized. Pros - good quality zinc coating. Cons - the high cost of the product.

3. Mesh welded in rolls of galvanized wire. The grid is welded fromhot-dip galvanized wire GOST 3282-74.

The most inexpensive and common type of galvanized mesh in rolls. As described above, the quality of the equipment of the ZMS Wire Mesh Plant (Belgorod) makes it possible to provide zinc build-up at the contact welding points, due to which the mesh is not damaged or corroded in the future, in contrast to the mesh produced on outdated equipment, where the contact welding points are not protected by zinc.*

*- Important! Unscrupulous manufacturers, in order to save money, run the GOST 3282-74 hot-dip galvanized wire through drawing machines in order to obtain a wire of a smaller diameter (thereby obtaining more wire from the same volume of raw materials), supposedly with “hot galvanizing”, but it is clear to everyone that passing through wolves previously applied hot zinc will both decrease and be damaged, so even if this does not affect the appearance so noticeably, it will greatly affect the performance of the product. This wire mesh will rust.

WE OFFER TO BUY: Welded galvanized mesh

The plant of metal meshes - ZMS Belgorod produces welded mesh from both low-carbon wire and reinforcing wire. The maximum production capacities are involved in the manufacture of products from VR-1 wire in cards. ZMS metal mesh factory offers to buy welded mesh according to affordable prices at your preferred ZMS dealer.

Popular applications for welded galvanized mesh:

Welded galvanized mesh for cages

The most popular scope of this type of grids is fur farms and poultry farms. You can buy galvanized welded mesh for cages from any official partner of the ZMS Metal Mesh Plant. Due to the fact that this is one of the most popular destinations in terms of demand, this product is in constant stock. For the production of cages, both welded galvanized mesh in rolls and in cards are used.

Metal Mesh Plant - ZMS, in addition to standard sizes, produces mesh according to customer drawings. It is possible to vary the diameters of the wire in the longitudinal and transverse bars. Mesh galvanized welded mesh rectangular shape- also a realized wish of the customer! Any non-standard requests are discussed and for the most part are easily fulfilled by the ZMS Metal Mesh Factory.

Welded galvanized mesh for fencing

ZMS metal mesh plant produces several options for fence solutions. Welded galvanized mesh for the fence, the price of which is the lowest of all the proposed alternatives. Welded panels. 3d welded panels. And the welded mesh "Wave". When comparing prices, it is necessary to take into account such factors as ease of use, speed of installation, the need for additional costs for the production of fencing and the final aesthetic appearance.

Welded galvanized mesh in rolls "barrel"

Welded galvanized mesh in rolls for plastering works

This product is produced by the Metal Mesh Plant - ZMS, both in light and galvanized form. Welded galvanized wire mesh in rolls is used for plastering works on especially critical objects.

Welded galvanized mesh, the price of which is made up of a clear correspondence between the actual dimensions of the mesh cell, the wire diameter, the size of the cards (rolls) that the supplier exposes in the documents - this is a profitable purchase!

Purchase the products of the Metal Mesh Plant ZMS Belgorod at a profit!

If you want to buy galvanized welded mesh in rolls in Moscow and Moscow region,

If you want to buy a welded mesh in Belgorod and Voronezh, please contact our official partners by phone.

If you want to buy a welded mesh in Orel, Tula, Kursk, Sochi, please contact our official phone partners.

The MMZ SET plant produces metal meshes of various types. One of the most popular products is a welded road mesh, which is characterized by increased strength of welded joints and is used to reinforce not only roads, but also other structures that are subject to abnormal loads. At the request of the client, the mesh can be supplied with a protective coating (galvanized wire or in a PVC sheath) or without it, for use in a non-aggressive environment.

Welded mesh features

For many years of our activity, we have improved the process of manufacturing metal welded meshes and offer one of the best products on the market, which has the following features:

High strength and wear resistance - we use only proven and high-quality raw materials, we never save on materials, so our meshes comply with GOST.
The best corrosion coating. Welded fence mesh can be galvanized (several methods of galvanizing) or PVC coated, it will last at least 20 years.
Good appearance. Fences made from our mesh will be a source of pride for you, they have a neat appearance and ennoble your yard or garden. Available different colors nets with PVC sheath.
High accuracy products. Everything is done on automatic equipment, the cells have exact dimensions, minimal error.
Resistant to abnormal loads. Modern contact welding eliminates the human factor in the manufacturing process, the metal does not overheat, has optimal accuracy and good wear resistance.
Any cell parameters, wire thickness and roll height. We can meet all customer requirements and supply desired product in the most short time. Our production equipment is able to fulfill bulk orders as quickly as possible.

The production of welded mesh is carried out on pre-order, and the most popular models of metal mesh are always in stock, ready for shipment right now. Plant "MMZ SET" offers Better conditions cooperation:

Affordable prices from the manufacturer - much cheaper than in retail outlets.
Solid volumes of deliveries, work under the contract with large companies.
Fast delivery times for products.
The best quality.
Flexible system of payment for goods.
Professional free consultations.

Call and you will be provided with detailed information!

Availability a large number connections of bars located at right angles, increases resistance to loads. In this case, it is worth noting that the smaller the cells of the welded mesh, the higher the rigidity. However, in parallel, the weight of the finished structure increases, as well as the price of a fence made of welded mesh. Selection the best option from an extensive range of products allows you to achieve optimal economic performance and performance of the finished structure.

It is important to note that the use of cassettes is not limited to fences alone. In construction, canvases have proven themselves well when creating a reinforcing frame, by analogy with flat reinforcing cages. Plastering also requires the use similar materials to reinforce the layer superimposed on the surface, when pouring reinforced concrete products of various scales to form volumetric reinforcing systems. For construction on the basis of stone blocks of natural or artificial origin, it is recommended to lay masonry nets between rows. In this case, the reliability and strength of the finished structure increases, and the resistance to various types of impacts improves.

When choosing a material for a welded mesh fence, special attention should be paid to the parameters of the cassettes. Manufacturers demonstrate the variation in the cross section of the bars, which form the basis for the design and dimensions of the cells. In the second case, the parameter varies between 50-200 mm, however, the exact characteristics depend on the geometry of the cells. Allocate square and rectangular layouts, as well as more complex schemes up to hexagonal. Blanks are divided into two classes, based on the diameter:

lungs;
heavy.

The first option usually fits into the range of 3-6 mm, and the second - 8-40.

Regarding the shape, another group is distinguished - a material with a stiffener. Flat blanks are deformed in such a way as to obtain a uniform bend in the form of a protrusion of a triangular or other shape. This arrangement is good in that the rigidity of the sheet and the entire structure as a whole is significantly increased.

The production of fences from welded mesh requires the release various options canvases in size. Most often there are prepared cassettes with dimensions of 1000X2000 mm, 1500X3000 and 2000X3000. There are no restrictions in this case, and after prior agreement with the issuing party, you can order products with any parameters.

Production and application

You can buy a fence made of welded mesh different types according to external parameters and degree of security. The first group is raw metal, in which case prefabricated structures are vulnerable to moisture and similar negative environmental factors. On the outdoors it is not recommended to use ready-made layouts, otherwise corrosion will begin in a short time and the cassettes will begin to collapse.

This type makes sense to apply only after application to the surface coatings which prevent the contact of water, air and metal. Suppliers offer a wide range of products color scheme. The coating is not able to withstand significant mechanical loads, therefore it is better to exclude the impact. In addition, the paint gradually begins to peel off and re-application is necessary, moreover, regularly.

It is important to buy a welded mesh fence made of galvanized metal, since in this case the protection of the material is high. The coating is not subject to destruction under the action of mechanical loads, therefore it retains its integrity even when bending and deforming flat blanks. The disadvantage is that the production increases significantly in comparison with the previous types. It is also worth considering how the products were produced, in particular, galvanizing is carried out before or after welding of the bars. In the first case, zinc burns out in the welding areas.

An even more expensive option is the production of welded mesh fences with polymer coated. A metal blank is immersed in a polymer melt, which settles on the surface and forms reliable protection from negative factors, up to the impact of active media. Such materials are also good in appearance, the range is represented by all kinds of color solutions. The qualities allow the material to be used even in conditions of sea coasts, the salty and humid air of which quickly disables other options.

For a welded mesh fence, it is not enough to purchase a canvas alone, you need load-bearing supports on which the material will be attached. In this case, it is recommended to use profiled pipes and ordinary pipes, most often 100-200 mm in cross section, which are concreted into the ground. Between the parts fixed in this way, the canvas is mounted, most often with the help of brackets and clamps. Welding is allowed, but in this case, the metal will be weakened in the fastening areas, since the structure will change under the influence of high temperature. In addition, it will burn protective covering, be it paint, zinc or polymers.

We offer quality fences from welded mesh from the Reinforcing Products Plant and ARMIKON construction, which are distinguished by high operational characteristics at an affordable cost. The range is extensive, so you can choose any standard size canvases.