Repair Design Furniture

Driver's crane 394 appointment device action. Brief description of the crane driver. Operational locomotive depot

Compressed air from the supply line passes into the chamber above the spool and through two wide channels into the brake line. The first way - along the spool 6 recess, the second - along the open inlet valve 16. The inlet valve is opened by the shank of the equalizing piston 11, which is pressured by the chamber air above the equalizing piston U1.

Valve action in the first position of the handle

Air passes into chamber U1 from the main tanks in two ways: the first - through the channel in the spool, the second - through the spool 6, filter 21 and the open feed valve 25 of the charging pressure reducer. Through a channel with a diameter of 1.6 mm, the surge tank is charged from the chamber above the equalizing piston. Power channel
the balance tank is narrowed so that the valve handle can be held in the first position for a longer time, while communicating at the same time the supply line in two wide ways with the brake line.
In the first position of the valve handle, according to the pressure gauge of the surge tank, you can select the amount of pressure that will be established in the brake line after the valve handle is moved to the second position.

Second position - Train

Automatic elimination of overcharge pressure. The equalizing tank UR and the chamber above the equalizing piston U1 are communicated by the spool with the chamber U2, above the metal diaphragm 28 of the gearbox and the chamber above the excitation valve 35 of the stabilizer. The force of the spring 39 bends the diaphragm 36 upwards and opens the excitation valve 35. The air of the surge tank passes into the U3 chamber above the diaphragm 36 and exits the atmosphere through a calibrated hole with a diameter of 0.45 mm. The air pressure in the U3 chamber is kept constant according to the force of the spring 39. Since the outflow of air from the equalizing volume into the atmosphere occurs all the time at a constant pressure in the U3 chamber, the stabilizer provides a constant rate of elimination of the overcharge pressure from the equalizing volume. The equalizing piston 11, which is under the air pressure of the UR and the brake line, rises up and opens the exhaust valve, through which air from the TM leaves the atmosphere. The rate of elimination of overcharge pressure from the brake line does not depend on the presence and amount of leakage from it. The equalizing tank UR and the chamber above the equalizing piston U1 are communicated by the spool with the chamber U2, above the metal diaphragm 28 of the gearbox and the chamber above the excitation valve 35 of the stabilizer. The force of the spring 39 bends the diaphragm 36 upwards and opens the excitation valve 35. The air of the surge tank passes into the U3 chamber above the diaphragm 36 and through a calibrated hole with a diameter of 0.45 mm is released into the atmosphere. The air pressure in the U3 chamber is kept constant according to the force of the spring 39. Since the outflow of air from the equalizing volume into the atmosphere occurs all the time at a constant pressure in the U3 chamber, the stabilizer provides a constant rate of elimination of the overcharge pressure from the equalizing volume. The equalizing piston 11, which is under the air pressure of the UR and the brake line, rises up and opens the exhaust valve, through which air from the TM leaves the atmosphere. The rate of elimination of overcharge pressure from the brake line does not depend on the presence and amount of leakage from it.

The action of the crane in the train position of the handle.

Automatic maintenance of the charging pressure in the brake line. When the pressure in the equalizing tank and chamber У1, above the equalizing piston, drops to the charging pressure, then despite the continued flow of air into the atmosphere through the hole with a diameter of 0.45 mm, the reducer will maintain the normal charging pressure in the equalizing volume, the value of which is set by spring 31.
A decrease in the air pressure in the UR below the charging one will cause a decrease in the pressure in the U2 chamber, above the metal diaphragm 28 of the reducer. With the force of the spring 31, the diaphragm 28 bends upward and raises the feed valve 25. Air from the main tank through the vertical channel in the spool 6. The filter 21 and the open feed valve 25 enters chamber U1 above the equalizing piston 11. From chamber U1, through a calibrated hole with a diameter of 1, 6 mm air passes into the UR and the U2 chamber.
When the pressure of the air and the spring 31 on the diaphragm 28 is equalized, it will take a horizontal position and the supply valve 15 will be pressed against the seat by the spring.
If, as a result of leaks, the pressure in the brake line drops, then the equalizing piston under the air pressure of the equalizing volume goes down, presses the inlet valve 16 from the seat and the air from the GR will pass into the TM.

When the pressure in the TM reaches the charging level (becomes equal to the pressure in the U1 chamber), the spring will raise the equalizing piston and close the inlet valve. The TM leaks will stop feeding.
Release by the second position of the tap handle. In the second position of the operator's crane handle, the spool communicates the U2 chamber of the gearbox with a surge tank. If you put the tap handle in the second position after braking, then the pressure in the U2 chamber will be lower than the charging pressure, i.e. braking. The spring 31 will press on the metal diaphragm 28 from below with a force corresponding to the charging pressure, so the diaphragm 28 will bend up and open the feed valve 25. The air from the GR through the vertical channel of the spool, through the filter 21, the open valve 15 enters the chamber above the equalizing piston U1, and leaves it through a narrow channel with a diameter of 1.6 mm into the ZR and chamber U2. An increased pressure is created in the U1 chamber. With this pressure, the equalizing piston will move down and with its shank completely open the intake valve 16, which will let air into the brake line with a pressure equal to the pressure above the equalizing piston. The pressure in the UR and the U2 chamber gradually increases, so the diaphragm is straightened, and the supply valve 25 is pressed against the saddle.
From the moment when the pressure in the U1 chamber above the equalizing piston is equalized with the pressure in the UR, i.e. becomes charging, air from the GR will pass into the TM through the inlet valve only by charging pressure.

Third position - Overlap without power

The spool communicates the chamber above the equalizing piston with the brake line through the check valve 22. The pressure in the brake line decreases faster than in the equalizing tank, so the equalizing volume air raises the check valve and flows into the TM. the exhaust valves remain closed.

Valve action at shutoff without power supply of leaks from the brake line.

Fourth position - Overlap with power

Valve action when shut off with supply of leaks from the brake line.

The equalizing tank, brake line and main tank are separated from each other by a spool. Due to its high density, the pressure in the surge tank is practically constant. When the pressure in the brake line decreases due to leaks, the equalizing piston 11 is lowered down by the pressure of the chamber U1, and opens the inlet valve 16. The air of the GR passes into the TM and restores the pressure in it to the level of the pressure in the equalizing tank. After that, the inlet valve is closed by its spring and the power supply to the leaks is cut off.

Fifth position - Service braking (V and VA handle positions)

Crane action during service braking.

The spool communicates the surge tank with the atmosphere through a channel with a diameter of 2.3 mm. The pressure in the chamber above the equalizing piston U1 falls at a rate of 0.2 kgf / cm2 - 0.25 kgf / cm2 per second. The equalizing piston rises upward by the pressure of the brake line, and the piston shank (exhaust valve) moves away from its seat in the intake valve 16. Air from the brake line through the axial channel of the valve 16 is released into the atmosphere.
Position VA is provided for delayed discharge of the surge tank through the channel in the spool with a diameter of 0.75 mm when braking long-train trains. The driver's crane acts in the same way as in the V position of the handle, but the discharge rate is 0.5 kgf / cm2 in 15 - 20 seconds.

Sixth position - Emergency

The brake line, the equalizing reservoir and the U1 chamber above the equalizing piston are in communication with the atmosphere with a wide recess of the spool. Compared to the volume of the brake line, the volume of the U1 chamber above the equalizing piston is less, therefore the U1 chamber is discharged into the atmosphere faster. Due to the resulting pressure difference, the equalizing piston rises and opens the outlet valve. The brake line is discharged into the atmosphere in two ways: along a wide recess in the spool and along the axial channel of the intake valve 16.

Crane action during emergency braking

Driver's crane conv. No. 394 - purpose and device

The driver's crane, conditional number 394, is designed to control the train brakes. Note that another crane is also installed on the locomotives - the auxiliary brake crane conv. No. 254. It serves to control the brakes of only the locomotive, but not the cars. Driver's crane conv. No. 394-000-2 consists of five assemblies˸ upper (spool), middle (intermediate) and lower (equalizing) parts, stabilizer (throttling outlet valve) and reducer (feed valve).

The following modifications of the driver's crane are applied. No. 395, which differ in the number of controller microswitches and the scheme of their inclusion˸

conv. No. 395-000 with two microswitches - on passenger locomotives;

conv. No. 395-000-3 with one microswitch for freight locomotives with engine shutdown and sandbox activation in VI position of the crane handle. conv. No. 395-000-4 with three microswitches - on passenger locomotives; conv. No. 395-000-5 with two microswitches - on electric trains and diesel trains; conv. No. 394-000-2 has position VA (at the driver's cranes, service. No. 395-000, 395-000-4 and 395-000-5 is designated as position VЭ), in which the brake valves of the electric air distributors are excited with the discharge of the surge tank through the hole with a diameter of 0.75 mm. With pneumatic control of automatic brakes, the action of the driver's crane conv. No. 395 of all modifications is the same as the crane conv. No. 394-000-2.

  • Reducer is designed to maintain the nominal charging pressure in the brake line (TM), on electric trains the charging pressure is 4.5-4.8 kg / cm 2, on passenger trains about 5.0, on freight trains usually up to 5.5. The reducer is adjusted to the required charging pressure and opens, connecting the line with the main reservoirs (GR) for replenishment, only at a charging pressure of TM or lower.
  • Stabilizer has the ability to reduce the pressure in the TM at a rate of 0.2 kg / cm 2 for 80-120 s. After releasing the brakes, an overcharge pressure remains in the TM (this is necessary for a complete release and quick recharging of the brakes), which must be reduced to a charging pressure in such a way that the brakes do not work again - this rate is called the softness rate, and it is provided by the stabilizer.
  • Equalizing part is needed to maintain a certain pressure in the line below the charging pressure when overlapped. Since all sorts of leaks occur from the mainline, it is difficult to maintain the pressure manually, therefore the locomotive has an equalizing tank (UR) with a volume of 20 liters, the driver sets the reference pressure in it and the same pressure in the TM is maintained by the equalizing part.

Work

I - vacation and charging. PM | → spool recess → hole spool Ø 16mm → TM → spool recess → pit. cl. ed. → cam. over Lv.
Posted on ref.rf
P → otv. Ø 1.6mm → UR → cam. above the spool → hole Spool Ø 5mm → chamber at level P. → spool recess → bore. 0.45mm stub. → Atm. the piston goes down and opens the inlet valve - PM - inlet valve - TM.
II - train with automatic elimination of overcharge, in this position a reducer and a stabilizer are connected to the surge tank. If the pressure in the UR becomes slightly less than the pressure of the reducer spring, the diaphragm will bend up and open the reducer supply valve. Air from the PM through the reducer valve enters the chamber above the UP - spool - Ø 0.45 stabilizer - ATM. As a result, the air pressure above the UP is kept by the charger, the same under the UP, that is, in the TM. If, due to leaks, the pressure in the TM begins to decrease, the UE goes down, opens the inlet valve and replenish the TM from the PM through the inlet valve
III - overlap without mains power supply. In this position, the UR is connected to the TM through the check valve, when the pressure in the TM drops, the pressure also drops in the UR, as a result of which the equalizing part does not work. In freight trains, the driver's crane is placed in the third position when there are signs of a TM rupture to make sure of a rapid drop in pressure, in passenger trains after a braking stage when stopping under a prohibitory signal of a track traffic light and in the event of a fire on the locomotive;
IV - overlapped with mains power supply. All channels in the mirror are closed off by a spool, the equalizing part maintains a pressure in the line similar to the pressure in the equalizing tank. If, due to leaks, the "P-pressure" in the TM begins to fall, then the UE is lowered, the inlet valve opens and the TM is replenished from the PM.
V - service braking. The UR through the spool hole Ø 2.3 communicates with the ATM, the "P-pressure" above the UP falls, the UE rises, opens the inlet valve, through which it releases air into the ATM. The driver looks at the amount of discharge according to the SD. Ve - Then the discharge of the UR will occur together with the work of the EPT. UR discharge occurs through a hole with a diameter of 0.75 mm
VI - emergency braking. The brake line is directly connected to the atmosphere, the air is quickly released, the air distributors are braked, in the case of accelerators, the accelerators are triggered. The surge tank also discharges. UR cam. ed. TM cam. above the UP ↓ ↓ ↓ ↓ Spool ↓ ↓ ↓ ↓ Atm. The piston goes up, opens the exhaust valve TM → vol. valve → Atm.

Driver's crane conv. No. 394 - purpose and structure - concept and types. Classification and features of the category "Driver's crane service. No. 394 - purpose and device" 2015, 2017-2018.


The driver's crane, conditional number 394, is designed to control the train brakes. Note that another crane is also installed on the locomotives - the auxiliary brake crane conv. No. 254. It serves to control the brakes of only the locomotive, but not the cars. Driver's crane conv. No. 394-000-2 consists of five units: upper (spool), middle (intermediate) and lower (equalizing) parts, stabilizer (throttling outlet valve) and reducer (feed valve).

The following modifications of the driver's crane are applied. No. 395, which differ in the number of controller microswitches and their switching circuit:

conv. No. 395-000 with two microswitches - on passenger locomotives;

conv. No. 395-000-3 with one microswitch for freight locomotives with engine shutdown and sandbox activation in VI position of the crane handle.
conv. No. 395-000-4 with three microswitches - on passenger locomotives;
conv. No. 395-000-5 with two microswitches - on electric trains and diesel trains;
conv. No. 394-000-2 has the VA position (at the operator's cranes, conv.
No. 395-000, 395-000-4 and 395-000-5 is designated as position VЭ), in which the brake valves of the electric air distributors are excited with the discharge of the surge tank through a hole with a diameter of 0.75 mm. With pneumatic control of automatic brakes, the action of the driver's crane conv. No. 395 of all modifications is the same as the crane conv. No. 394-000-2.

  • Reducer is designed to maintain the nominal charging pressure in the brake line (TM), on electric trains the charging pressure is 4.5-4.8 kg / cm 2, on passenger trains about 5.0, on freight trains usually up to 5.5. The reducer is adjusted to the required charging pressure and opens, connecting the line with the main reservoirs (GR) for replenishment, only at a charging pressure of TM or lower.
  • Stabilizer has the ability to reduce the pressure in the TM at a rate of 0.2 kg / cm 2 for 80-120 s. After releasing the brakes, an overcharge pressure remains in the TM (this is necessary for a complete release and quick recharging of the brakes), which must be reduced to a charging pressure in such a way that the brakes do not work again - this rate is called the softness rate, and it is provided by the stabilizer.
  • Equalizing part is needed to maintain a certain pressure in the line below the charging pressure when overlapped. Since all sorts of leaks occur from the mainline, it is difficult to maintain the pressure manually, therefore the locomotive has an equalizing tank (UR) with a volume of 20 liters, the driver sets the reference pressure in it and the same pressure in the TM is maintained by the equalizing part.

Work


I - vacation and charging. PM | → spool recess → hole spool Ø 16mm → TM → spool recess → pit. cl. ed. → cam. over Lv. P → otv. Ø 1.6mm → UR → cam. above the spool → hole Spool Ø 5mm → chamber at level P. → spool recess → bore. 0.45mm stab. → Atm. the piston goes down and opens the inlet valve - PM - inlet valve - TM.


II - train with automatic elimination of overcharge, in this position a reducer and a stabilizer are connected to the surge tank. If the pressure in the UR becomes slightly less than the pressure of the reducer spring, the diaphragm will bend up and open the reducer supply valve. Air from the PM through the reducer valve enters the chamber above the UP - spool - Ø 0.45 stabilizer - ATM. As a result, the air pressure above the UP is kept by the charger, the same under the UP, that is, in the TM. If, due to leaks, the pressure in the TM begins to decrease, the UE goes down, opens the inlet valve and replenish the TM from the PM through the inlet valve

III - overlap without mains power supply. In this position, the UR is connected to the TM through the check valve, when the pressure in the TM drops, the pressure also drops in the UR, as a result of which the equalizing part does not work. In freight trains, the driver's crane is placed in the third position when there are signs of a TM rupture to make sure of a rapid drop in pressure, in passenger trains after a braking stage when stopping under a prohibitory signal of a track traffic light and in the event of a fire on the locomotive;

IV - overlapped with mains power supply. All channels in the mirror are closed off by a spool, the equalizing part maintains a pressure in the line similar to the pressure in the equalizing tank. If, due to leaks, the "P-pressure" in the TM starts to fall, then the UE is lowered, the inlet valve opens and the TM is replenished from the PM.

V - service braking. UR through the spool hole Ø 2.3 communicates with ATM, "P-pressure" above the UP falls, the UE rises, opens the inlet valve through which it releases air into the ATM. The driver looks at the amount of discharge according to the SD. Ve - Then the discharge of the UR will occur together with the work of the EPT. UR discharge occurs through a hole with a diameter of 0.75 mm

VI - emergency braking. The brake line is directly connected to the atmosphere, the air is quickly released, the air distributors are braked, in the case of accelerators, the accelerators are triggered. The surge tank also discharges. UR cam. ed. TM cam. above the UP ↓ ↓ ↓ ↓ Spool ↓ ↓ ↓ ↓ Atm. The piston goes up, opens the exhaust valve TM → vol. valve → Atm.

TECHNICAL INFORMATION
"Regional Center for Innovative Technologies"
METHODOLOGICAL DEVELOPMENT

Kulunda Dortech School
- structural subdivision of the Altai branch - structural subdivision of the West Siberian railway
- branch of the open joint stock company "Russian Railways"

Teacher of special disciplines A.V. Goncharov

METHODOLOGICAL DEVELOPMENT
On the topic “Driver's crane conv. 395 "

METHODOLOGICAL DEVELOPMENT
On the topic “Driver's crane conv. 395 "

1. Purpose

The driver's crane is designed for remote control of pneumatic and electro-pneumatic train brakes.
The reliability of the brakes on the train largely depends on the crane driver.

2. Crane properties

Universal with two non-automatic overlaps - with and without power supply of the brake line
- short-term holding of increased pressure in the line when the handle is moved to position II after braking;
- the possibility of recharging the line with the subsequent automatic transition to normal charging pressure;
- maintaining the pressure in the line at position IV; disconnection of the brake line from the feed line at position III;
- holding in position I not according to the countdown, but according to the pressure gauge of the surge tank.

The disadvantages of cranes include:
- the presence of a large spool, which must be lubricated frequently;
- overestimation of pressure in the equalizing tank and brake line with a leaky reducer valve or spool;
- change in pressure in the surge tank on the overlap after service braking (temperature change during braking);
- stressful work of the reducer membrane due to high pressure in the chamber above the membrane, which leads to its damage;
- lack of automaticity when the train breaks due to powerful power supply in the train position.

This power supply is necessary for quick release, recharging the brakes and replenishing leaks in the brake network.

Devices allowing to control a brake line break (sensor No. 418), and in passenger ones - emergency braking accelerators (in air distributors No. 292-001).

Driver's cranes No. 394 and 395 refer to the spool-piston design. In this type, the distribution body is a round brass spool, lapped against a cast-iron mirror, and the equalizing body is a piston sealed by a metal ring lapped to the bushing, in combination with or without a rubber cuff.

Also, the driver's taps are of the valve-diaphragm type in which rubber diaphragms and cuffs and valves with rubber seals serve as sealing and distributing elements and organs.

3. Modifications to the crane operator

The following modifications of the driver's crane are applied. No. 395, which differ in the number of controller microswitches and their switching circuit:
- conv. No. 395-000 with two microswitches - on passenger locomotives;
- conv. No. 395-000-3 with one microswitch for freight locomotives with engine shutdown and sandbox activation in VI position of the crane handle.
- conv. No. 395-000-4 with three microswitches - on passenger locomotives;
- conv. No. 395-000-5 with two microswitches - on electric trains and diesel trains;
- conv. No. 394-000-2 has position VA (at the driver's cranes, service. No. 395-000, 395-000-4 and 395-000-5 is designated as position VЭ), in which the brake valves of the electric air distributors are excited with the discharge of the surge tank through the hole with a diameter of 0.75 mm. With pneumatic control of automatic brakes, the action of the driver's crane conv. No. 395 of all modifications is the same as the crane conv. No. 394-000-2.

4. The device of the crane operator

Driver's crane No. 395 is assembled from five main parts:
- top 1 (spool valve),
- middle 3 (intermediate or spool mirror),
- lower 6 (equalizing),
- reducer 5 (feed valve) and
- stabilizer 4 (throttling exhaust valve).
On the flange 8 of the upper part, the serial number of the crane from the beginning of the year is stamped, as well as the last two digits of the year and the month of manufacture of the crane.

1 nut;
2-base;
3-base gasket;
4-base cuff;
5-washer;
6-spring inlet valve;
7-inlet valve;
8-seat inlet valve;
9-case;
10-equalizing piston; 12-piston ring;
13-gasket for the middle part;
14-middle part;
15-cover gasket;
16-cover;
17-spool;
18-tap handle;
19-nut;
20-cable;
21-pin connector;
22-controller cover;
23-cuff cover;
24-spring washer;
25-pin;
26-nipple;
27-filter;
28-reducer gasket;
29-plug;
30-spring of the feed valve;
31-feed valve;
32-saddle;
33-diaphragm;
34-props;
35-valve body;
36-adjusting sleeve of the reducer;
37-gear spring; 38-gearbox housing; 39-stabilizer;
40-cam;
41-ball bearing; > 42-axis;
43-spring;
44-panel;
45 microswitch

The valve gearbox consists of a body 26, an upper part with a pressed-in sleeve 25 and a body 29 of the lower part. In the upper part there is an excitation valve 24, pressed against the seat by a spring 23, which rests against the plug with its other end. A spring 30 acts on the metal diaphragm (membrane) 27 with a diameter of 78 mm from below through the support washer 28, abutting through the centering washer 32 against the screw 31. The reducer serves to maintain a certain pressure in the equalizing tank in the train position.

Driver's crane controller conv. No. 395-000 consists of a disc 4, two microswitches 5, a cam 3 put on a square of a rod 1, a tap handle 2 and a four-core cable 6.
The force from the cam is transmitted to the switch button 5 through the ball bearing, the holder 8 on the axis 7 and the flat spring 9.

At the bottom right is a diagram of the wiring of the switches 6 of the controller and the plug 5 of the plug connector conv. No. 354.
Wire 1 is unmarked.
The rest of the wires are colored:
2 - red paint;
3 - green;
4 - black.
Wires are connected:
1 - to the power supply (positive);
2 - to the stall valve relay (free), which is not currently used in the electro-pneumatic brake system;
3 - to the release valve relay (terminal O of the control unit);
4 - to the brake valve relay (terminal T of the control unit).

5. Panels of the crane operator


a - No. 395-3; b - No. 395-4; c - No. 395-5

6. Wiring diagrams of controllers and
valve micro-switch positions


a - No. 395; b - No. 395-4; c - No. 395-5; d - No. 395-3

7. Spool ports and holes

Designation Appointment
1 Recess for communication of the surge tank with the cavity above the gearbox diaphragm in position II
2 Hole with a diameter of 5 mm from the supply line for charging the cavity above the equalizing piston at position I
7, 8 Recess and hole with a diameter of 2.3 mm, connecting the surge tank to the atmosphere at position V
9 A hole with a diameter of 4 mm for communicating the cavity above the equalizing piston through a check valve with the brake line at position III
12 A hole with a diameter of 3 mm, communicating the surge tank with the atmosphere at the V position
13 Recess for communicating the cavity above the equalizing piston with the atmosphere at position IV
15
16 Channel communicating the supply line with the brake at position I and the brake line with the atmosphere at position IV
17 Recess connecting the supply line with the excitation valve of the gearbox at position I
18 Recess for connecting the supply line with the exciter valve of the gearbox at position II
19 Recess connecting the cavity above the equalizing piston with the stabilizer at I and II positions
20 Lubrication recess
21 Holes with a diameter of 1 mm for lubrication
22 Holes with 0.75 mm diameter for slow discharge of the surge tank (drilled with 1.5 mm diameter) at VA position

8. Channels and holes of the mirror

Designation

Appointment

M A hole with a diameter of 16 mm, permanently connected to the brake line
AT1 Channel that communicates the brake line with the atmosphere during emergency braking
AT2 A hole with a diameter of 5 mm, connecting the cavity above the equalizing piston to the atmosphere during emergency braking
GR Canal with an arcuate notch, permanently connected to the supply line
UR1, UR2 Recess and hole with a diameter of 5 mm from the cavity above the equalizing piston
UR3, UR4 Hole with a diameter of 3 mm and a recess from the surge tank
Р1 Hole with a diameter of 3 mm from the cavity above the gearbox diaphragm
P2, P3 Recess and hole with a diameter of 3 mm to the exciter valve of the reducer
TO Hole with a diameter of 3 mm to the check valve from the cavity above the equalizing piston
UR5 Hole with a diameter of 3 mm from the cavity above the equalizing piston
WITH Hole with a diameter of 3 mm to the stabilizer
CM Lubrication grooves

9. Work of the crane driver
I position "Charge and leave"

Compressed air from the main reservoirs (GR) enters the brake line (TM) and the equalizing reservoir (UR) in two ways simultaneously.

In the UR 1 way - through the cavity above the spool, the hole in it (5 mm in diameter) and the cavity above the equalizing piston;

2 way - through the cavity under the spool (3 mm in diameter), a recess in it - to the feed valve of the gearbox and then into the cavity above the equalizing piston.

In TM, 1 way - through the cavity under the spool, the channel in it (diameter 16 mm) and further into the TM;

2 way - with an increase in pressure above the equalizing piston, it will move down (by 2.01-3.03 mm (from the middle position)) and open the two-seat valve with its shank. Air from the GR through the two-seat valve will begin to flow into the cavity under the equalizing piston and then into the TM.

With the I position, it is possible to recharge the UR and TM up to the GR pressure. Charging at this position is approximately 50% faster than at the II position of the RKM.

Main parameters of the balance piston and diaphragms

II position "Train"

There is no direct connection between the UR and the TM through the spool with the GR. By means of a recess in the spool, the air from the gas valve fits into the cavity above the reducer valve.

In this position, the crane has three operating modes:

1 - when the RCM is transferred from position I to position II, the elimination of supercharged pressure from the UR begins through the open valve of the stabilizer and a hole with a diameter of 0.45 mm. The equalizing piston rises (ideal TM) and through the open double-seated valve releases air at the same rate from the TM. With a real train, in which there are leaks, the equalizing piston, due to a greater decrease in pressure under it, lowers and vice versa does not allow the TM to discharge quickly and the brakes do not come into action.

2 - charging UR and TM to train pressure. While the pressure in the UR = 0 or less than the charging one (to which the reducer is adjusted) in the cavity above the diaphragm of the reducer, the pressure is the same as in the UR and under the action of a constant force of the regulating spring the diaphragm of the reducer is bent upwards and the supply valve is open. Compressed air from the GR through the cavity under the spool and the open valve of the reducer enters the cavity above the equalizing piston and then through the calibrated hole with a diameter of 1.6 mm into the UR and the cavity above the diaphragm of the reducer until the air pressure exceeds 0.05 kgf / cm² spring forces. After that, the diaphragm will bend down and the feed valve will close, blocking the access of air to the UR. At the same time, the pressure in the cavity above the equalizing piston increased and the piston moved down due to the pressure difference and opened the two-seat valve. Air from the HG will begin to flow into the cavity under the equalizing piston and into the TM until the pressures in the UR and TM are equalized and the piston takes the middle position (overlapping).

3 - automatic maintenance of the charging pressure in the UR by a reducer. Due to air leaks in the UR or through the stabilizer into the atmosphere, the pressure in the UR decreases and, under the action of the regulating spring, the feed valve of the reducer opens, ensuring constant train pressure in the UR. Due to the pressure difference in the cavities above and below the equalizing piston, it will constantly "oscillate" between the middle and lower positions, providing the same pressure in the UR and TM.

III position "Overlap without power"

On the spool mirror, all channels except one (4 mm in diameter), in which the check valve is located, are closed by a spool. In case of leaks into the TM, compressed air from the UR through the check valve, a hole in the spool with a diameter of 4 mm flows into the cavity under the equalizing piston. The pressure above and below the piston is equalized and it remains in the middle position. The two-seat valve is closed and there is no recharge for air leaks into the TM from the GR. This position is debilitating.

Used by:
1. to check the integrity of the TM;
2. to equalize the pressures of the head and tail of the train;
3. for use with EPT after braking.

IV position Overlap with power supply

All channels of the spool and mirror are closed, which means: the UR and the cavity above the equalizing piston are a closed volume with constant pressure. Due to air leaks in the TM, the equalizing piston moves down and opens the inlet valve, thereby feeding the TM leaks from the GR. This provision is inexhaustible.

Used by:
1. to check the density of the UR;
2. to ensure the direct action of the brakes;
3. to seat the equalizing piston in the middle position after braking.

VA position "Service brake
in long-piece freight trains at a slow pace "

In order not to break a long-train train when braking, it is necessary to reduce the pressure at the slowest pace (0.5 kgf / cm² in 15 - 20 seconds). As a result of the pressure drop in the cavity above the equalizing piston, the latter moves upwards and at the same rate releases air from the TM.

V position "Service brake"

It is achieved by communicating the UR and the cavity above the equalizing piston with the atmosphere through a channel in the spool with a diameter of 2.3 mm, which creates a discharge rate of 1 kgf / cm² in 4 - 6 seconds. As a result of the pressure drop in the cavity above the equalizing piston, the latter moves upward and at the same rate releases air from the TM. After moving the RCM from V to IV or III positions, the release of air from the HM to the atmosphere continues until the pressures in the UR and HM are equalized.

The process of discharging the UR during braking is accompanied by a decrease in the air temperature in it by about 5 - 9 C - this is at the stage of braking and by 17 - 19 ˚ C - with full service braking. After setting the RCM to position IV, the air temperature in the UR is equalized to the temperature of its walls, which leads to an increase in pressure in the tank: by 0.05 - 0.1 kgf / cm² after a stage and by 0.2 - 0.3 kgf / cm² after a full service braking. This process is called the thermodynamic effect.

VI position "Emergency braking"

UR and TM are connected to the atmosphere in all possible ways (by two ways UR and two ways TM). Since the volume of the UR is less than TM, the cavity above the equalizing piston is discharged faster than the cavity under it. The equalizing piston passes its entire upward stroke (4.5-6.09 mm), opening the exhaust valve as much as possible, and the TM is discharged to zero in the second way (the first way through a hole and a recess with a diameter of 16 mm in the spool. (The same hole works in position I, communicating GR with TM)).

10. Possible malfunctions of the 395 crane, arising along the route,
and recommendations to the locomotive crew for their elimination.

2nd position of the RCM

1. In the 2nd position of the RKM, the pressure in the UR decreases, and in the TM, on the contrary, it grows - a break, disconnection of the tube to the UR or destruction of the diaphragm of the reducer.
1.1. When the tube is broken or disconnected to the SD. if its tightness cannot be quickly restored, then order an auxiliary locomotive.
1.2. In case of destruction of the gearbox diaphragm (air is blowing from the hole in the adjusting screw), in order to get to the nearest station, you need to briefly put the RCM in the 2nd position and again put it in the 4th position. At the nearest station, at the 4th position of the RKM, change the gearbox to a serviceable one, taking it from an inoperative cabin.

2. In the 2nd position of the RCM, the pressure in the UR does not change or slowly decreases, and in the TM the pressure increases - the 1.6 mm hole or any other holes in the spool or its mirror intended for charging the UR are clogged.
After the train stops, change the upper and middle parts of the crane, taking them from the non-working cabin.

3. In the 2nd position of the RKM, the pressure in the UR and TM increases - the ingress of dirt particles or jamming of the reducer valve, violation of the spool density, as well as weakening of the RKM on the rod or working out along the square of the rod, clogging of the atmospheric hole 0.45 mm in the stabilizer.
3.1. Set the RCM to the 4th position.
a) if the pressure in the UR and TM stops growing, then the reducer may be faulty. You can get to the nearest station by alternating positions 2 and 4, and also: in the 2nd position of the RKM, by lightly tapping on the gearbox cap, you can remove a particle of dirt that has got under the valve, increase the rate of liquidation over the charge with a stabilizer, or by loosening its cap, cause an additional small leak from the UR ... At the nearest station, at the 4th position of the RKM, change the gearbox to a serviceable one, taking it from an inoperative cabin.
b) if the pressure in the UR and TM does not stop growing, it means that the malfunction is caused by a leaky spool, the overpressure can be prevented by the methods specified in paragraph a). At the nearest station, change the upper and middle parts of the crane, taking them from the inoperative cab.
c) when weakening the RCM on the rod or its development along the square of the rod, it must be manipulated carefully, given that the spool cannot be brought to the 2nd position.
3.2. If the atmospheric hole 0.45mm in the stabilizer is clogged (there is no air leakage through it), try to clean it. If this cannot be done, then a further increase in pressure in the UR and TM can be prevented by the methods indicated above. At the nearest station, at the 4th position of the RCM, change the stabilizer to a serviceable one, taking it from an inoperative cockpit.

4. Understatement of pressure in the UR and TM at the 2nd position of the RKM - clogging of the gearbox filter or strong ruptures in the sealing lip of the equalizing piston.
4.1. Stop the train. Leave the RCM in the 4th position.
4.2. If the pressure in the UR does not drop, it means that the gearbox filter is clogged. Remove the gearbox and its gasket, unscrew the filter with a screwdriver, remove the mesh from it and rinse it or burn it
4.3. If the pressure in the UR begins to fall, it means that the sealing lip of the equalizing piston is torn, it is necessary to replace it by taking it from the inoperative cabin.

5. At the 2nd position of the RKM at the end of the elimination of overcharge, there is an abrupt decrease in pressure in the UR, as a result of which the train brakes are triggered - low sensitivity of the stabilizer and the equalizing piston.
5.1. To get to the nearest station, you need to loosen the stabilizer adjusting spring, thereby reducing the rate of elimination of overcharge, and at the end of elimination of overcharge, close the 0.45mm hole with your finger and, after eliminating the residual overcharge, smoothly open this hole through the balancing piston sealing collar.
At the nearest station, disassemble the valve, wipe the equalizing piston and the bore in the housing for it, remove the valve from the stabilizer and wipe its shank and housing, as well as the bushing under it. Apply grease and reassemble the valve and stabilizer.

6. In the 2nd position of the RCM, air leaks through the middle choke of the lower part of the valve are accompanied by noise, while the density of the TM worsens - the balancing piston shank does not fit tightly to the outlet valve seat, the inlet valve does not fit tightly to its seat, the collar on the outlet valve shank is not tight.
6.1. If possible, follow to the point of changing locomotives.
6.2. If this is not possible (due to a sharp deterioration in the density of TM), then stop the train at the nearest station along the way. Disassemble the valve, wipe the balance piston shank and its seat in the outlet valve and apply grease. If after that the air leakage does not stop, then the leakage is due to the leakage of the intake valve to its seat or the leakage of the cuff on the tail of the exhaust valve. In this case, unscrew the atmospheric pipe from the middle fitting of the lower part of the valve, unscrew the base and remove the valve. Wipe the valve and bushing in the body underneath and apply grease. Take the base, which contains the sealing collar of the exhaust valve shank, from the inoperative cab.
At the 2nd position of the RKM, the slow elimination of the overcharge from the SD, which cannot be adjusted, is the passage of the reducer valve.
In the 4th position of the RCM, unscrew the reducer cap, remove the valve, wipe it and the sleeve under it, apply lubricant.
At the 2nd position of the RKM, a sharp drop in pressure occurs in the TM - a rupture of the rubber gasket between the lower and middle parts of the crane due to weak or uneven tightening of the nuts, since it is inconvenient to tighten the nuts near the wall of the driver's cab without a special key; as a result, squeezes the bridge in the gasket between the cavity above the equalizing piston and the atmospheric channel

7. It is necessary to change the gasket between the lower and middle parts of the valve, tighten the nuts evenly, you can also chalk the rubber gasket in a narrow place.

8. In the 2nd position of the RKM there is no elimination of the supercharged pressure from the UR - the stabilizer valve is stuck, the 0.45mm atmospheric hole in the stabilizer is clogged. At the nearest station, at the 4th position of the RCM, change the stabilizer to a serviceable one, taking it from an inoperative cockpit.

9. After the transfer of the RKM from the 1st to the 2nd position, the elimination of supercharging in the UR occurs very quickly, the brakes are activated in the train - the destruction of the stabilizer diaphragm.
Stop the train, at the 4th position of the RCM, change the stabilizer to a serviceable one, taking it from the inoperative cabin.

10. In the 2nd position of the RKM, the rapid elimination of overcharge in the UR is not amenable to adjustment, and in the 4th position, the pressure in the UR decreases - air leakage along the UR itself, or its tube to the driver's tap or pressure gauge, skipping the balancing piston cuff, skipping spool valve.
10.1. if, when traveling with a train, there is a strong understatement of pressure in the UR in the 4th position of the RKM, then follow to the nearest station, while releasing the brakes after the train stops completely.
10.2 At the nearest station, disconnect the TM between the locomotive and the train.
10.3. To disrupt the EPC, while setting the RCM to the 4th position:
a) If the pressure in the UR starts to drop, it means that the balancing piston cuff is damaged. In this case, lubricate it or replace it by taking it from the inoperative cab.
b) If the pressure in the UR does not drop, it means that air can pass through the spool. In this case, replace the upper and middle parts of the crane by taking them from the inoperative cab.
c) if this does not help, then follow to the point of changing the locomotive crews, while performing all braking until a complete stop.

11. In the 4th position of the RKM, the pressure in the UR and TM is overestimated - poor grinding of the spool to the mirror.
Avoid overpressure in the UR, using position 5A. If necessary, change the upper and middle parts of the crane by taking them from the non-working cab.

12. After braking, when the RCM is set to the 3rd position, the pressure in the UR rises - the check valve is passed in the middle part of the valve.
Use only the 4th provision of the RCM ..

13. Following on the EPT at the 3rd and 4th positions of the RCM, the lamp "P" does not light up or at 5A, the 5th and 6th positions, the lamp "T" does not light up - a large pitching of the RCM on the square rod, loosening of the microswitches or their shift on the panel.
When parked, remove the cover of the crane controller, fix the RCM and cam washer on it, fix the microswitches. If the operation of the EPT is not restored, switch to the pneumatic brakes.

5th position of the RCM.

1. At the 5th position of the RCM, the pressure decreases slowly in the UR and TM or does not decrease at all.
1.1. If an emergency stop is not required, then proceed to the nearest station, if necessary, order an auxiliary locomotive.
1.2. At the station, disconnect the TM between the locomotive and the train.
1.3. Set the RCM to the 4th position and disrupt the EPC:
a) If the pressure in the UR does not drop, then the 2.3mm hole in the spool is clogged. In this case, replace the upper and middle parts of the crane by taking them from the non-working cab.
b) If the pressure in the UR starts to drop, it means that the balancing piston cuff is damaged. In this case, lubricate it or replace it by taking it from the inoperative cockpit.

2. At the 5th position of the RCM, the pressure in the UR decreases normally, and in the TM it slowly or does not decrease at all - the 1.6 mm hole in the middle of the valve is clogged, the equalizing piston is stuck or frozen or its shank is broken, and, possibly, the atmospheric middle fitting pipe at the bottom of the valve.
2.1. At the station, replace the upper and middle parts of the crane by taking them from the inoperative cab. Remove the equalizing piston, inspect it and the bore in the housing for it, inspect the sealing lip, if necessary, replace it by taking it from the inoperative cabin and apply grease to these surfaces. Unscrew the atmospheric pipe from the middle fitting at the bottom of the valve. If during inspection it is found that the shank of the equalizing piston has broken off, then try to replace the piston by taking it from the inoperative cab. Possibly, after this the normal operation of the crane will be restored.

3. At the 5th position of the RCM, the pressure in the UR does not decrease, and the TM is discharged to 0 - freezing of the tube to the UR.
Perform braking by short-term RKM settings in position 5A. At the nearest station, where the pipe to the UR is warmed up and well blown through the driver's tap.

4. At the 5th position of the RKM, the pressure in the TM quickly decreases, after the transfer of the RKM to the 4th position, it grows rapidly, - flattening or partial freezing of the tube to the UR, as well as narrowing its flow area by a gasket at the point of connection to the tap.
When braking, the RCM must be kept in the 3rd position for some time so that the delayed air from the UR does not accumulate in the cavity above the equalizing piston, after which it must be transferred to the 4th position.

5. At the 5th position of the RKM, the pressure in the TM decreases by a much greater value than in the UR, and after installing the RKM in the 4th position, the pressure in the TM rises abruptly - low sensitivity of the equalizing piston.
5.1. If an increase in the pressure in the TM is detected after its increased discharge, it is necessary to immediately transfer the RKM from the 4th to the 3rd position, and before the prohibiting signal, make an emergency braking.
5.2. Disassemble the valve, remove the equalizing piston, clean it and the bore in the housing for it, inspect the sealing lip, apply grease to these surfaces. If necessary, replace the cuff by taking it from the inoperative cab.

11. Checks of the crane driver No. 395

1. Sensitivity of the driver's crane to the TM power supply.
Insert the tool with a 2mm diameter head into the end sleeve and open it. In the 2nd position, the driver's crane must maintain the pressure in the TM (+ -) 0.15 kgf / cm2.

2. Sensitivity of the equalizing piston.
When the pressure in the surge tank is reduced by the 5th position of the tap handle by 0.2-0.3 kgf / cm2, a corresponding discharge in the TM should occur.

3. Density of the surge tank.
A decrease in pressure when the valve handle is in the 4th position is allowed by no more than 0.1 kgf / cm2 for 3 minutes.

4. The rate of service discharge.
During service braking by the 5th position of the driver's crane handle, the time for reducing the pressure in the TM from 5 to 4 kgf / cm2 should be within 4-6 seconds. In the 5 (A) position of the operator's valve handle, the time for the pressure drop in the surge tank from 5 to 4.5 kgf / cm2 should be 15 -20 seconds.

5. Rate of emergency discharge.
The decrease in the pressure in the line by the 6th position of the valve handle from 5 to 1 kgf / cm2 should occur in no more than 3 seconds.

6. Rate of elimination of overcharge.
The pressure drop in the UR at the 2nd position of the tap handle from 6.0 to 5.8 kgf / cm2 should occur in 80-120 seconds.

7. In the 4th position of the valve handle, the pressure in the surge tank must not increase.
After discharging in the equalizing tank by the 5th position of the tap handle at 1.5 kgf / cm2 and moving the tap handle to the 4th position, the overpressure in the TM should not be more than 0.3 kgf / cm for 40 seconds.

8. The charging time in the 2nd position of the TM crane handle from 0 to 5 kgf / cm2 should take 3-4 seconds.

9. Charging time in the 2nd position of the balance tank valve handle from 0 to 5 kgf / cm2 should take 30-40 seconds.

10. Check valve check.
When the valve handle is set to the 3rd position (shut off without power supply) and the valve is opened on the main line with an opening with a diameter of 5 mm, the pressure in the TM and the surge tank decreases continuously.

11. The density of the surge tank and the time to eliminate the overcharge pressure when the locomotive is released from the depot after repair and maintenance (except for TO-1) should be checked if the TM of the locomotive leaks through the 5mm hole.

12. Checking the force of movement of the KM handle:
- set the point of application of the dynamometer at a distance of 200 mm from the axis of the rod;
- with an air pressure on the spool of at least 8.0 kgf / cm2, the effort to move the handle between positions should not exceed 6 kgf; the effort of moving the handle through the protrusions or depressions on the gradation sector of the valve body should not exceed 8 kgf.

13. When releasing the locomotive from the depot, check the air flow through the blocking device No. 367 and through the driver's crane. The check is carried out at an initial pressure in the GH of at least 8 kgf / cm and the compressors turned off. Decrease in pressure in a GH with a volume of 1000 liters from 6 to 5 kgf / cm2. The blocking permeability is considered normal if, when the driver's crane handle is in the 1st position and the TM end valve is open from the side of the tested device, the pressure drop occurs in a time of no more than 12 seconds.
TEM2, TEM18, ChME3 - 12 sec.
2TE10M - 25 sec,
VL80 - 22 sec.
2TE10U - 27 sec.

Literature

METHODOLOGICAL DEVELOPMENT
On the topic "Driver's crane conv. 395"

We move the handle of the driver's crane No. 394 from the 2nd - train position to the 5e-service braking, lower the pressure in the brake line by 0.7-0.8 at and transfer it to the 4th position - overlapping with power supply; in this case, the air distributor will act on braking and the air from the reserve reservoir of the air distributor will flow through the 0.8 mm hole into the cavity between the upper and double pistons, while filling the 0.3 liter reservoir; the tandem piston will move downward, move the two poppet valve down and open the air from GR To Shopping center and at the same time under the double piston, when the pressure is equalized by the action of the spring, the double-seat valve with the double piston will rise up.

Release of brakes: we move the driver's crane handle from the 4th position to the 2nd position of the brakes release (train), while the pressure in the brake line increases, the air distributor will operate to release the brakes, i.e. air from the cavity between the upper and double pistons will be released into the atmosphere through the air distributor, due to the air pressure under the double piston from the brake cylinders, it rises and the air outlet from Shopping center

Release of locomotive brakes when braking by crane driver No. 394: the valve handle No. 254 is pressed on the buffer and the air from the cavity between the upper and double pistons will be released into the atmosphere through the buffer valve, due to the air pressure under the double piston from the brake cylinders, it rises and the air outlet opens from Shopping center to atmosphere through the hollow double piston rod and the radial holes between the discs, the brakes are released.

Valve adjustment no. 254: loosen the adjusting screw and the screw for fastening the handle, by rotating the glass, set the pressure in the shopping center 1-1.3 at. the tap handle is set in the 3rd position and fixed with a screw, then the braking position is transferred to the 6th position and the pressure is set to 3.8-4at with the adjusting screw. then move the handle to the 2nd position and make sure the locomotive brakes are released. When the handle is moved from the 2nd position by 20 degrees towards the braking side, the brakes should not be applied.

Driver's crane No. 394 (KM)

Purpose: valve 394 is designed to control train brakes by changing the pressure in the brake line. (automatic, not direct acting)

Design: assembled from 5 main parts: upper (spool), middle (spool mirror), lower (equalizing); reducer (feed valve) is designed to maintain the set pressure in the surge tank in the 2nd position; the stabilizer (throttling outlet valve) is designed to eliminate overcharging.

Top part: cover, stem and handle fixed to the square of the stem with a screw and nut. The rod in the lid is sealed with a cuff and the lower end enters the ledge spool, ensuring the correct connection of parts in a certain position. The spool is pressed against the mirror by a spring.

middle part the valve is a mirror for the spool; in which the check valve is located.

Bottom part: the body, the equalizing piston sealed with a rubber cuff and a brass ring, the valve is spring pressed against the bushing seat - called double-seat or hollow, ground to the bushing and the piston shank and works as an inlet (feed) or outlet. The filter protects the excitation valve of the gearbox from contamination

The upper, middle and lower parts are connected to each other through rubber gaskets using four studs and nuts. The position of the cover on the middle part is fixed with a control pin.

With pipes from the feed PM and brake lines TM the driver's crane is connected using union nuts.

Reducer The valve consists of a body, an upper part with a pressed-in sleeve and a lower body. In the upper part there is a feed valve pressed against the seat by a spring, which rests against the plug with its other end. A spring acts on the metal diaphragm (diaphragm) with a diameter of 78 mm from below through the support washer, abutting through the centering washer into the screw. The reducer serves to maintain a certain pressure in the surge tank in the train position.

Stabilizer The valve consists of a body with a pressed-in sleeve, a nut, a cover and a valve pressed against the seat by a spring. A nipple with a throttle hole 0.45 mm in diameter is pressed into the body. From below on the diaphragm with a diameter of 55 mm through a thrust washer acts a spring, adjustable by a screw with a lock nut. The stabilizer serves to eliminate the overcharging of the line in the train position.

KM has seven operating modes with corresponding handle positions: 1- charging and dispensing; 2- train (vacation, liquidation over charge); 3- overlap without power supply; 4 - overlap with power supply; 5a - service braking at a slow pace; 5 - service braking; 6 - emergency braking.


Top part: 15,18-cap, 19-rod, 20-handle, 21-nut, 17-collar,

16-spool with projection, 22-spring;

13-middle part(spool mirror), 14,12-rubber gaskets, 23-control pin; (check valve - not specified)

Crane stabilizer


Checks of the driver's crane No. 394 according to the instruction IE-26-01-08 KGOK.

1.7. The driver's crane, service numbers 394 and 395, when the handle is in train position, must be adjusted to maintain the pressure in the brake line on all locomotives of the ore-carrying area of ​​6 kgf / cm², on locomotives handling the cars of JSC Russian Railways - 5.2 - 5.3 kgf / cm².

1.8. Check the setting of the crane stabilizer of the driver, service No. 394 and No. 395, which is performed as follows:

To overestimate the pressure in the surge tank by more than 6.5 kgf / cm²;

The pressure drop in the line should occur from 6.5 kgf / cm² to 6.3 kgf / cm² in 80-100 seconds. If the pressure drops more quickly, the stabilizer spring must be loosened, and if the pressure drops slowly, tighten it with the screw.

1.9. After establishing the charging pressure in the brake line, check the driver's valve with service no. 394 and no. 395 for:

The sensitivity of the equalizing piston by moving the operator's valve handle to the service braking position until the pressure in the equalizing tank decreases by 0.3 kgf / cm², followed by setting the valve handle to IV position. At the same time, the equalizing piston should rise, release the corresponding volume of air from the brake line, lower and stop the release of air into the atmosphere;