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Do-it-yourself cold-smoked smokehouse - drawings, dimensions and construction instructions. Do-it-yourself cold smoked smokehouse. Step-by-step instructions with a photo How to make a box for cold smoking

One has only to look at the image of smoked goodies, and immediately there is a desire to eat it all, which is quite natural for a person. Appetite and you flared up? What to do now? The first reaction is to go to the supermarket and buy whatever your heart desires (and your wallet allows). But, alas, products from the store are only called smoked, as they are processed with liquid smoke. Opinions about the benefits of such nutrition differ, but if there is a small plot of land, you can set up your own production. In this article we will tell you how a cold-smoked smokehouse can be made with your own hands from various materials.

The principle of operation of a cold smokehouse

Since we are talking about cold smoking, it is important to realize that the product is not heat treated, but saturated with smoke, so smoking should take place at a temperature of 30-50˚C. It is necessary to ensure that the fumigation and heating are uniform - only in this case the smoked meats will turn out to be appetizing (meaning the appearance) and tasty.

Many have heard the expression "light smoke", but did not understand what it was about, or thought that it meant thin smoke, but in our case we are talking about the smoke in which there is no carbon monoxide. It is quite realistic to achieve this by making the chimney in such a way that this gas (with other substances harmful to human health) precipitates before reaching the smoking chamber. After mixing with air and passing a long way through the pipeline, the output is smoke, suitable in composition for proper smoking. Once in the smoking chamber, the smoke must linger in it for a while and saturate the products, otherwise it will be of little use.

Another important factor is the correct preparation of products. If someone thinks that it is enough to put meat or fish in the chamber, and then melt the stove and wait a bit, then we hasten to disappoint you. The procedure will be as follows:

  1. We need a saturated salt solution, popularly called brine. It is not difficult to prepare it: salt is poured into a container and stirred until it ceases to dissolve. Salt is about 38-40 g per 1 liter of water. We do not need the salt that remained at the bottom - you can use it at your discretion.
  2. Now let's start salting products. Small fish will need to be kept in the solution for 3 days. Larger fish or young pork - up to 4 days. Tougher beef meat (as well as wild boar or bear meat) must be salted for 5 days.
  3. After the salting process, we proceed to soak the meat. The duration of soaking can be up to 24 hours, but here again it is necessary to take into account the type and volume of the product being prepared for smoking. For example, it will take about 6 hours to soak a medium-sized fish, while a pork ham will soak 2 times longer. But this time is approximate, and in order not to soak the meat more than necessary, it must be checked. The method is very simple: press the product to be soaked with your finger, and as soon as it begins to be easily pressed into the pulp, the soaking process must be stopped immediately.
  4. Now the product must be dried. To do this, let the water drain from the meat, and if there is no time to wait, then you can wipe all the blanks with a waffle towel. Paper towels should not be used for this purpose.
  5. Products must be placed in a ventilated cage (or box) and protected from flies by wrapping gauze with small cells. It is important to remember that there will be no heat treatment of the product, and a smokehouse for maggots is like a steam room for a person - in general, this muck is not destroyed during the processing.
  6. It will take a few days for the meat to wilt. Many people know perfectly well what dried fish is (especially for beer), so it will not be difficult to determine when the product becomes suitable for further processing.
  7. Now all the blanks are hung on hangers inside the smoking chamber. Products are ready for smoking.

What kind of firewood can be used

Not all firewood can be used. Firewood from the following trees is best suited:

  • plum;
  • cherry (without bark);
  • pear;
  • Apple tree;
  • dogwood;
  • apricot.

If smoked meats need to be given a tart taste, then they will do:

  • nut;

For smoking fish caught in heavily silted water bodies, it is recommended to use the following wood:

  • willow;
  • willow;

In the absence of firewood from fruit trees or if the smokehouse is made in field conditions, the following trees can be used:

  • Linden;
  • poplar;
  • alder;
  • aspen.

Coniferous trees and those affected by the fungus are unsuitable for smoking. In addition, since the pores of the fungus are easily carried by the wind, all trees that are within a radius of 50 m around the infected tree automatically become unusable.

Stationary smokehouse

The very good news is the fact that no special costs are foreseen, and if the necessary materials are found in the economy of a zealous owner, then it will only take effort.

The diagram shows the device of a classic smokehouse, where:

  1. Smoke generator (furnace).
  2. Chimney channel.
  3. Smokehouse.

Now let's start manufacturing, using ready-made drawings or developing our own scheme according to our recommendations.


For the construction of such a smokehouse made of bricks, we will use a small plot of land, 4 m long. It is very good if it is possible to mount the smokehouse on a small slope, since in this case it will be easier to lay the chimney at the right angle.

So, the site is selected (in our case, on a slope), and now you can start earthworks. To begin with, to create a chimney, you need a pipe with a total length of about 3 m and Ø150–200 mm. If there is one, what is its length? If 2.9 m, then it's okay. It’s just that the distance between the pits needs to be done in such a way that the edge of the pipe does not reach the brickwork, but is inside it. Simply put - make the distance between the pits 25-30 centimeters less than the length of the existing pipe.

The furnace should be at the bottom, so a foundation pit is made under it in such a way that its width will be 50 cm, length 70 cm, and depth - a couple of shovel bayonets.


On the higher part of the slope (well, if the difference in the location of the pipe is at least 50 cm), we dig a hole 60 × 60 cm to make a foundation for a smokehouse. Depth - a pair of bayonets below the location of the pipe. (It may be less - it all depends on the type and density of the soil that they dug into, but it is unnecessary to make a foundation on black soil).

By the way, we still need clay, so it needs to be placed separately from the ground.


Pulling out a hole, let's check how the pipe lays down and whether they made a mistake with its length. If everything is in order, then you can continue to work.


Now we will fill the dug holes with concrete. Under the smokehouse - flush with the pipe (or slightly lower). And for the firebox - 10 cm below the level of the pipe.


After the concrete has set, we proceed to the manufacture of the firebox. Having kneaded a non-greasy clay solution, lay it on the foundation. From above, along the entire length of the firebox, we will lay a refractory brick, laying it flat on the clay mortar so that the base is under the pipe. This pillow will be the base of the firebox, so we will build a firebox on it, as shown in the photo.

Some people prefer to use cement-sand mortar for masonry, but this is not the best way, since with high heating the connection between the bricks will be broken.


Having laid out the walls, we will ensure good heat transfer from the pipe to the ground, sprinkling it with clay. By the way, if there is no suitable pipe, then the chimney can be laid out of red brick.


Well, if a cast-iron door is stored in advance, then the size of the firebox is adjusted to it. After installing the door, cover the oven. We had a slab of the right size, but if we don't have one, we can lay reinforcement and make a refractory brick cover.


Now let's start making a tubular base for a smokehouse. Its size is 50 × 50 cm, and we will lay the masonry with a simple red brick on a cement-sand mortar.


Such a structure should be possible. The height of the base is made slightly above ground level.


Let's run a test kindling - everything works fine!


Now let's start making a smokehouse, the dimensions of which will be 60 × 60 cm.

For the manufacture of the frame, we will use bars 4 × 4 cm. On the finished frame in a vertical position, we will beat the first layer of boards. Install on the roof metal chimney. In this case, the tree does not need to be protected from fire, since the temperature of the smoke is very low.

Since we planned that the products will be hung, it will be necessary to fix boards with cut grooves for metal bars on the sides.

Softwood lining will be used as the second layer, we nail it in a horizontal position. The same applies to doors. Such a device will help to minimize smoke loss.

Also, in the previous photo, you saw a pin sticking out of the door - this is part of the thermometer. Its dial is outside, so you can control the smoking process.


The time has come to put everything together, for which you need to fix the smokehouse cabinet on a brick well. Remember that the base was made 50 × 50 cm, and the cabinet 60 × 60 cm. This was done on purpose so that water would not get inside the base. To fasten it, we will use metal dowels, fastening it through the bottom bar to the brick base. There is an alternative option - to attach metal corners to the base, and a cabinet to them. All existing gaps are covered with a solution.


At the end of the work, it remains to open the wood protective agent and cover the roof with a profiled sheet or metal tile. It remains to be tested.


Cases are different, so it is better to play it safe by laying a metal grate on the base - even if some product falls off the hook, it will not fall to the bottom, and its smoking will continue on this protective device.


We have already talked about which wood can be used for smoking. Do not neglect the advice of people who have been preparing food in this way for many years. We fire up the oven.


The smoke goes well, so you can close the door, remembering to control the temperature inside the smoker.


Don't forget to check the firebox and add firewood.

And now, the smoking process is completed - the products are ready to eat.


The space around the smokehouse can be ennobled by making a path.

Video: simple smokehouse in the ground

Video: design for cold smoking

Smokehouse from a barrel

Of course, you can use any barrel for our design, instead of a wooden smoking chamber, but this would not simplify the design much. You can make the smokehouse from the barrel more compact, even portable, only in this case you will have to make a smoke generator.

Making a simple smoke generator that works with a compressor

The described design will be assembled from what is on the farm, but if the necessary parts are not available, then they can be bought inexpensively.


To assemble the smoke generator, we used 4 cans tin cans from pineapples and a piece of copper pipe. We also purchased 2 quarter-inch shackles with nuts and 4 metal clamps according to the size of the cans.


In the bottom bank we will make one hole for the squeegee.


The second hole of smaller diameter will serve as an igniter.


The third hole is made according to the size of the small diameter copper tube opposite the first hole.

A little later we will look at how this design can be improved. If you choose the second option, then this hole (and the copper tube itself) will not be needed.


One of the spurs will be inside the jar, reaching its edge.


In it, with a grinder, we cut a groove 4 cm long and about 8 mm wide, as shown in the photo.


The copper tube should not fit snugly into the sleeve.


And it shouldn't be short.


Having fixed the first drive, we fasten the second one to it and insert the tube.


To prevent the groove from becoming clogged with sawdust, we will install a metal shield made of thick metal from above (it can be from a pipe). This protection should be above the drive, so its fixation can be ensured by screwing the support bolts to the bank in the right places.



The generator itself will consist of three cans, and cut the fourth into strips, wrap them around the joints of the cans and secure with clamps.


If such a need arises, then the tube can always be extended, but we recommend using a coupling rather than a nut for connection.


For our design, we will use an aquarium compressor with adjustable air supply.


Now let's put the wood chips inside.


We turn on the compressor and set fire to the chips.


By adjusting the depth of the copper tube, we make the adjustment, ensuring that there is as much smoke as possible.


Now consider how this model can be improved, as this alteration will help reduce the temperature of the smoke.


You can also make sure that the ash spills out of the generator, and does not accumulate in it. In this design, there will be no inner tube - the drive is screwed to the edge of the can, and so that sawdust does not get into it, we will make a sheet of tin from the inside, making many small holes in it.


From below, we fasten a screw-on lid from a glass jar with two bolts to the jar, and then drill a lot of holes.


It will be enough to insert the jar, turning it slightly, and the sealed ash collector is ready.


As we have already warned, this design will not have a copper tube, air will be supplied through an external squeegee.


To do this, we use the purchased (or used) fitting for bleeding air from the brake system (better from a domestic car, as it is cheap). To do this, it is necessary to drill a hole in the drive, and, having selected a suitable tap, cut the thread. There is a side hole in the upper part of the valve, if it is small, then it must be drilled to Ø2 mm. After screwing it in, the hole should be directed towards the smokehouse.


This fitting is specially made so that during the bleeding of the brakes a rubber tube can be pulled onto it, so there will be no problems connecting the hose from the compressor.


Now you can fill up the wood chips and set fire to it.


Tests have shown that the system works smoothly, giving out the right amount of smoke.

Smoking process

And now, the generator is assembled, it remains to connect it to a barrel (or other container), and you can smoke products.


The fish is soaked and ready to be smoked. In order for the process of salting and soaking to occur evenly, the products must be completely immersed in the liquid. In our case, we achieved this by crushing the fish with a plate.


The gas generator is connected to our small barrel (or large pot) and is ready to run.


Although little fat is released during cold smoking, it is still better to install a suitable container at the bottom to collect it.

In order to be able to hang products, we drilled 4 holes in our container and inserted thin fittings into them.


If it is cool outside, then the container can be slightly warmed up with an electric stove so that the temperature inside the smokehouse becomes acceptable.


A thermometer installed in the container will help control the smoking process by adjusting the temperature inside it.


The fish was put on old skewers, from which the plastic handles were removed.


Now let's pour wood chips into our gas generator.


Having covered with a lid, turn on the compressor and set fire to the wood chips.


From under the leaky closed lid thick smoke appeared.


Through the window intended for ignition, it is clearly visible that there is a good heat in the gas generator.


Now it remains only to wait, periodically adding wood chips and monitoring the temperature inside the container.


The smoking is done and the fish is now ready to be eaten.

Depending on the volume of products that you are going to regularly smoke, a suitable container is selected - a pan or a barrel of 100-200 liters.

Smoke generator without compressor

The design of this smoke generator will only work in conjunction with a smoking chamber equipped with an exhaust pipe.


As a smoking chamber, we will use an ordinary packing box from a chainsaw, carefully wrapped with tape.


Inside we fix a frame of bars, and we stretch rows of wire on it so that we can hang the fish.


This is what the generator looks like.


Wood chips are loaded into it and set on fire.


Instead of a lid, we use a cutting disc from a grinder, and close the hole in it with a metal ball, which will also act as a weight. To prevent smoke from entering the room through such a cover, the edge of the pipe must be cut very evenly.


To check if there are chips and smoke in the gas generator, just remove the ball and look inside.


Well, if you move the lid, you can see that there is plenty of smoke.



The idea turned out to be empty, because due to the thick smoke inside the box, nothing can be seen, even if illuminated with a flashlight.


A pipe from a vacuum cleaner was used as a chimney.


The chimney turned out to be long and curved, but this did not affect the operation of the gas generator.


The second end of the pipe is introduced into the furnace.


It is necessary to check that all oven doors are tightly closed, and there is no air leakage, otherwise the gas generator will not work.


The draft is ensured by the fact that the chimney of the furnace rises significantly above the room.


At the end of the smoking process, the adhesive tape is cut and the doors of the box open.


Minimum cost, and we have delicious food.

Video: cold smoked smokehouse from a barrel

Smokehouse from the refrigerator

If available old refrigerator with a whole body, then it can also be used by connecting a smoke generator to it or providing smoke from a home-made stove.


For the manufacture of the firebox, an old household liquefied gas cylinder was used.


Found an old refrigerator. We turned it upside down, removed the compressor and got to work.


In the day refrigerator compartment it is necessary to make a hole for connecting the chimney pipe. To do this, they outlined a circle of the desired diameter and drilled many holes along the line with a Ø4 mm drill.


Then we will make a hole in the inner lining.


If the draft is weak (and this can also happen due to the fact that the chamber turned out to be leaky), a fan can be inserted into the bottom, which will draw smoke from the furnace, feeding it into the smokehouse.


In order to be able to regulate the traction force, and the temperature inside the chamber, you can connect the fan through a voltage regulator.


In the upper part (in the photo it is below), we will drill a lot of holes so that smoke can escape through them.


Outside, we will also make a hole for mounting the exhaust pipe.


Let's fix the pipe.


This is how the smokehouse turned out. Now you need to install the structure higher and connect it to the firebox.


The length of the pipe turned out to be considerable.


Now let's lay firewood and kindle the firebox.


The smoke goes well, so you can start smoking.


After hanging the products, we will install a tray or bowl into which the fat will drain. We close the door and wait for the allotted time.

Video: cold smoking in the refrigerator using a smoke generator

Video: cold smoking in a smokehouse from the refrigerator

Smokehouse from a gas cylinder

First of all, let's talk about safety, since cutting a gas cylinder without first preparing it is very dangerous. Watch a tutorial video on this topic.

Video: how to safely cut a gas cylinder


As already mentioned, the balloon must be prepared properly.


Now you can start drawing the markup.


It is convenient to mark round parts by attaching a metal meter.


Now you can start cutting out the hatch in the balloon with the help of a grinder.


It is advisable not to go beyond the markup, but in this case you will have to pry the cut-out part with a crowbar in order to remove it.


Here's what should happen. As you can see in the photo, the cut was made not far from the welds - where the metal is thinner.


A “sole” is welded at the bottom of the balloon, thanks to which it becomes stable. Since we do not need it, we will cut off this part.


We will use a receiver from a truck as a smoke generator. It does not contain explosive fumes, so you can cut the door without preparation.


On the same side where the door is cut out, we cut out holes on both cylinders, the radius of which should be as close as possible to the diameter of the other cylinder.


We check how tightly they fit together, and adjust if necessary.


Now all seams need to be thoroughly boiled.


Loops are welded on.


Doors should open without jamming, and when closed, fit tightly into the opening. By the way, a limiter can be welded from the inside if the door falls inward.


From the end of the receiver we will make a hole for the damper.


It will be small, as it will be needed in order to regulate the flow of air into the smoke generator.


Then we take a larger piece of metal and make a damper out of it, fixing it in the upper part with a bolt and nut. It is not necessary to tighten the fasteners, since the damper will need to be moved from time to time, changing its position, so we tighten the lock nut over the first nut.


The damper should move to the side with some effort. As you can see, a plastic handle is screwed to it, but practice shows that it also gets very hot, so you can weld a piece of the bar.


Let's make a chimney by welding it at an angle from two pipes. As for the angle, it does not need to be 90˚ - it must be deployed.


We will mark the cylinder by outlining the pipe with a scriber or marker.


Drilling such a hole is very tedious and costly, so it is better to do this with a cutter. If there is none, then many people cut a hole with an electrode by setting the welding machine to maximum current.


After the pipe is inserted, its position must be adjusted and then welded.


It is very convenient if handles on a wooden base are fixed on the lids, since when you touch them you will not get burned.


Legs and a table were welded to the smokehouse, on which it would be possible to put dishes with products prepared for smoking. Inside, we will install a grate from an old refrigerator, bending it to the size of the cylinder.


It remains to charge the smoke generator, put food on the grid, and you can smoke. At the same time, it is important to monitor the smoke generator - firewood or wood chips should smolder, not burn.

The considered methods of smoking products allow you to cook high-quality food that is not harmful to the body. We do not claim that smoked meats are good for the human body. However, products prepared in some ways are obtained in such a way that experts in this matter will not even touch them. Watch a video on this topic.

Video: how to make a smokehouse wrong

Schemes and drawings

  • metal gun or tool safes;
  • cases of old refrigerators;
  • gas stoves;
  • containers of various types;
  • cans and tanks;
  • pipes and barrels.

A universal cold smoking cabinet can be made with your own hands from bars and boards. The design of this facility is very simple, but it has the widest functionality and allows you to cook fish, meat, cheese, prunes and other products that require smoke of a certain temperature, mostly cold.

Photo of a smoking cabinet

Design features of a wooden smoking cabinet

The base of the cold smoked cabinet for fish and meat is wooden frame from a pine bar with a section of 40x40 mm. The hull drawings can be seen below. The dimensions of the frame are 1x0.5x0.5 m. It is not difficult to make it with your own hands, the device is very simple. This is quite enough for the production of home-made products in the required quantity. Moreover, the resulting internal volume is optimal for the power of a small cold smoke smoke generator (combustion chamber volume up to 3 liters) of an ejector type operating on wood chips.

Schematic drawing of a smokehouse cabinet

Smoke cabinet body

The frame is sheathed with your own hands on three sides with a board 25 mm thick and up to 100 mm wide. As a lining, you can use a regular lining. The most suitable for their properties for the best taste of fish and meat is a board or lining made of linden, aspen, alder or other hardwoods. If this is not available, then you can sheathe the frame softwood lumber. It is somewhat worse because of its resinousness, but after several smoking sessions it becomes saturated with smoke, and the characteristic smell disappears and the device becomes completely ready for use.

The smoking cabinet must be airtight. This is ensured by installing a hemp rope seal in each joint of the board. If a lining or floorboard with a tongue/groove joint is used, then a sealant is optional, but desirable. And when sheathing with your own hands regular board with a flat edge, all slots must be caulked.

Caulk joints with hemp rope

Hemp rope is the best solution. Alternatively, tow can be used. Everyone can do it with their own hands.

Door

A door is made in the entire height of the front wall. It is assembled by hand on a frame made of a 0.25x100 mm board in such a way that the frame boards fit snugly into the opening, and the protruding part of the skin covers the joint from above. A food grade rubber seal is installed around the perimeter of the entire opening (from a refrigerator, for example). If this is not available, you can make it with a felt strip.

The whole advantage of DIY designs is that there are an unlimited number of technical solutions the same node. As a rule, the most accessible materials are used and it is impossible to argue that they are the only acceptable ones. Therefore, variations in the installation of a particular design are only welcome.

The door is hung on two hinges, external, or mortise - depends on the level of your skill, and is supplied with a valve. The door, like the walls, must be completely sealed with hemp or tow. This is a necessary condition for cold and hot smoking with your own hands.

Roof

The upper part of the smokehouse is made in a single-sided version with an inclination back or in a more beautiful double-sided one. When choosing a gable option, it is going to rafter system with a slope length of 55-60 cm. with a certain experience, everyone can do everything with their own hands. The roof is completely sealed.

If you plan to install a smokehouse for fish and meat on the street, then the upper part of the casing must be primed and painted with any oil paint. The roof in the smokehouse, even if it is used for hot smoking, does not warm up too much, so you should not be afraid of peeling the paint, and the staining will protect perfectly from rain or snow.

Don't forget the chimney

A chimney equipped with dampers and scrapers is mounted in the roof. It can be made from wood or metal pipe. Make it easy.

Cabinet assembly procedure

A universal smoking box for cold smoking fish and meat is mounted in the following order:

  1. frame assembly;
  2. bottom installation;
  3. wall cladding;
  4. door hanging;
  5. roof installation;
  6. installation of functional equipment.

The functional equipment includes a smoke generator, a heating system, a thermostat, a chimney. Let's consider them in more detail. The possibilities of the smokehouse depend on their normal operation.

Smoke generator for smokehouse cabinet

In this design of the smoke box, a vertical-type ejector smoke generator is provided, which is attached to back wall smokehouse and is connected to the internal volume of the chimney with a diameter of 25-40 mm. How to make it yourself, you can learn from this article. As a source of cold smoke, you can use any other type of generator, based on technical capabilities.

So the smoke generator is connected to the cabinet

The transformation of a cold smokehouse into a hot smoked installation occurs by installing a special heater. In its quality, a spiral or straight heating element is used. closed type power up to 1 kW, which is installed on the bottom of the smokehouse.

A heating element is used as a heating element

To prevent the bottom from catching fire, the heating element is installed on a metal radiator from a profile or any other bracket that raises it above the boards by 5-10 cm. The air gap and the metal of the frame dissipate some of the heat and the temperature generated by the heater cannot damage the tree.

From above, the heating element is protected by a tray (baking tray) in which fat dripping from fish or meat is collected. The pallet is removable. After each smoking session, regardless of whether it is cold or hot, it is pulled out and washed.

The pallet protects the heating element from getting fat and juice on it

During cold smoking, the heating element is turned off, and the temperature inside the chamber does not exceed 30-40C. if you want to cook hot smoked products, in addition to the smoke generator, heating is switched on in normal mode. The temperature inside can be raised up to 150C. It is regulated in automatic mode by a thermostat with a pin sensor installed at the top of the smokehouse. For convenience of work, the smokehouse is equipped with the thermometer.

On both sides, the smoking box is equipped with carrying handles. Its total weight is small, all equipment is placed directly in the smokehouse or hung on it, so the design is mobile and always ready for work.

Smoked fish and meat are classified as delicacies for a reason - smoking allows not only to give the products a unique taste and aroma, but also to significantly extend the shelf life. Products from the store, unfortunately, cannot be called smoked - for their mass production, the “liquid smoke” concentrate has long been used. As a result, the taste is mediocre, and their benefits are completely doubtful.

You can smoke completely different products: fish, meat and lard that are familiar to everyone, as well as nuts, cheeses, vegetables, and even fruits and berries. Of course they need different modes: smoke temperature and duration of smoking, as well as the wood chips used for this.

    Smoking happens:
  • cold, with slightly warm smoke 30-50ºС;
  • hot, with a smoke temperature of 70-120ºС;
  • semi-hot, at 60-70ºС.

The higher the temperature, the faster the meat and fish cook. Giving the smoke the right temperature is a task to be solved correct design smokehouses.

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cold smoked

Its main difference is an extended chimney, in which flue gases have time to completely burn out, harmful carcinogens from them are deposited on the walls of the chimney, and products that are smoked are enveloped in a light fragrant smoke. Meat after such processing can be stored for several months, fish - from three to 12 weeks.

In the figure -, it can be installed on a plot in a country house. Dimensions are arbitrary, so the drawing shows only the main structural elements.

A cold smoked smokehouse consists of three main blocks: a firebox, a smoking chamber and a connecting one. The firebox can be built from blocks, bricks or welded from metal. It must be equipped with an easily cleaned ash pan - the smoking time of some products is several days, and the ash must be removed during the combustion process.

The smoke output is adjustable; when ignited and at the beginning of the fire, the wood emits dark acrid smoke, which can spoil the taste of smoked meats. Therefore, the firebox is equipped with a smoke damper that directs its flow either into the chimney or out. Most often it is made in the form of a cover of the combustion chamber.

For smoking, you can not use resinous - spruce, pine, or tar-releasing - maple, birch, firewood. The best wood- cherry, alder, oak and apple tree.

In the photo - a cold-smoked smoker from a wooden barrel, equipped with removable rods.

Due to the low temperature, the smoking chamber can be made from anything, for example, from metal or wood. The use of porous materials such as bricks is not recommended.- absorbing smoke, and after the end of smoking moisture, they form a precipitate, which eventually acquires an unpleasant rotten smell.

The simplest option is metal or wooden barrel with a hole in the bottom through which smoke will flow. It is equipped with hooks or gratings for placing products. The role of the lid is usually played by wet burlap - it retains smoke inside the chamber, while absorbing excess moisture. The photo shows an example of a smoking chamber made of willow, covered with burlap on top.

The crucial moment is the device of the chimney. It, like a smoking chamber, should not be made of brick, as it absorbs moisture and harmful substances from smoke. Metal is better, but it is necessary to remove condensate and soot from it in a timely manner, otherwise an odor will form over time. The best option is a chimney dug in the ground. The soil not only effectively cools the smoke, but also absorbs condensate, and the microorganisms contained in the soil successfully process carcinogens from it.

Making such a smokehouse with your own hands is quite simple. To do this, you need to choose a site with a slight slope, providing natural smoke draft. A firebox is placed at the bottom of the slope. A groove is being dug on the slope, which will serve as a chimney. From above it is covered with sheets of iron, and a layer of soil is poured on them for better thermal insulation. The chimney is led into the smoking chamber, it can be made in different ways.

hot smoked

Hot smoking is a fairly quick process, from 15 minutes to several hours depending on the size of individual pieces of meat or fish. At the same time, the smoke is hotter, about 100ºС, and it is obtained not from firewood, but from special wood chips, so the design of a hot smoked smokehouse has its own characteristics.

  • First of all, the furnace is located directly under the smoking chamber. It is not necessary to make a firebox on wood, you can do it yourself from gas burner or electric stoves. The main thing is to heat the bottom of the smokehouse to a temperature at which the wood chips begin to smolder.
  • The smoking chamber in hot smoked smokers is airtight. This ensures more uniform heating of all levels of the product - there can be several of them in the smokehouse, and also allows you to use the smoke completely, preventing it from leaking.
  • Some models of smokehouses have a lid with a water seal.. This water seal is a U-shaped recess along the perimeter of the chamber, into which water is poured. The edges of the lid fit into this recess, resulting in a barrier to air from the outside and smoke from the inside. The water seal not only allows you to isolate the chamber, but also reduces the amount of carcinogens in the smoke.
  • Removable bars or bars are placed on one or more levels for hanging hooks. Products are placed on them during smoking. You can use barbecue grills of a suitable size if you make supports from the corner with your own hands under them and cut off the handles with a grinder.
  • Another required condition- tray for collecting juice and fat. If they drip directly onto the bottom of the smoker, the fat will begin to burn, and the products will acquire a bitter, unpleasant taste. For fish, due to the low burning temperature of its fats, it is better to do it with an outflow from the chamber. The tray must also be removable, it must be regularly cleaned of grease residues.

A drawing with options for performing a smokehouse for hot smoking is shown below.

The best material for such a smoker is stainless steel, but they are often made from improvised materials, such as a metal barrel, as shown in the video.

Portable mini-smokers for semi-hot smoking

The above designs of smokehouses are great for giving or country house, but you won’t be able to take them with you on a picnic or fishing - they are too bulky. In field conditions, they will be successfully replaced mini smoker in the form of a box with a lid as in the drawing. It can be made with your own hands and used both in the country and transported in the trunk of a car to a place of rest.

The temperature in such a smokehouse is optimally maintained at 60-70ºС, which corresponds to the semi-hot smoking mode. Preparation of products for such smoking is short, and their shelf life is about three days.

The design of the mini smokehouse is simple: a box with a lid, equipped with a drip tray and grates. The shavings are poured to the bottom, when the oil lamp is placed on the fire, it begins to smolder. Smoke fills the space of the chamber, and the food is cooked quickly. If desired, the lid can be equipped with a water seal and a small diameter smoke outlet, as in the photo.

Material for manufacturing - sheet steel, stainless steel is better. The thickness should be such that when heated, the walls of the smoker do not take away, otherwise, due to uneven heating, it is deformed. Usually used black steel 2-3 mm thick, stainless steel - from 1.5 mm. In any case, the gratings must have a stainless coating.

Video: how to make a mini smokehouse with your own hands.

Firewood and wood chips: how to choose the right one

The key to the taste of smoked meats is the right firewood. It is known that the smoke from different types of wood has a completely different flavor. The easiest way to use in this case is purchased chips, choosing the right one for each type of product:

  • alder- universal, suitable for meat, fat, fish and vegetables;
  • oak- mainly for smoking game and red meat;
  • willow, birch- game with a specific taste, such as elk or bear, as well as marsh fish;
  • cherry, apple- cheeses, vegetables, nuts and berries.
The moisture content of firewood and wood chips should be within 15%, otherwise too much steam will form, and the smoked meats will get soaked, after which they will not be stored well.

The cost of making a smokehouse is negligible, you can use improvised materials and leftovers. A handmade smokehouse and the right smoking mode will allow you to cook delicacies that are unique in taste and surprise your family and guests.

What could be tastier than homemade smoked meats? Many craftsmen are interested in describing the principle of creating useful homemade products in the household.

Finished products are captured in the photo, cold smoked smokehouses can be made by hand. Homemade produce is a welcome treat.

Do-it-yourself design

Cold smoking is the processing of food with the help of smoke having a temperature of 32 degrees. The process must be organized correctly, so the master will need to figure out how to make a cold smoked smokehouse correctly. It is important not to make a mistake with the construction scheme.

It is necessary that the hot smoke becomes cold. To do this, use a tunnel that connects the firebox to the compartment where the products are placed. The length of the tunnel can vary between 2-7 m. This distance is taken into account to calculate the length of the chimney.

If the firebox is located at a distance of more than 7 m from the smokehouse, draft problems, as a rule, cannot be avoided.

How does the device work?

Principle of operation homemade smokehouse can be represented as follows. Food processing can take up to 3 days. The process can continue for several weeks.

The main thing is to ensure that the smoking process occurs evenly. Do not mix different types of food in the smoking chamber.

You have to cook food in one go. It is important to sort products by size.

More about the design of the smokehouse

To make a firebox, you need to dig a trench with dimensions of 50x50. These values ​​may be greater. Often the width with the depth of the pit is made meter.

The bottom of the firebox can be made of brick, and then covered with a tin sheet. There is no need to prepare a cement mortar. It is enough to compact the bricks close to each other. The sides are also trimmed with brick. Here, for masonry, you need a clay mortar.

When creating a drawing of a cold smoked smokehouse, it is necessary to take into account both the remoteness of individual parts of the structure and the dimensions of the materials.

A trench is specially dug under the chimney with a diameter of 25 cm. From above it must be covered with a sheet of iron. To prevent smoke infiltration, the sheet material is covered with earth.

A filter is placed at the junction of the smokehouse with the chimney. As the main element, a metal mesh with small cells is taken. A dense material is placed on the grid. The filter protects finished products from soot.

It is important to make the smokehouse durable and reliable. In this case, the structure will stand stably and will not fall if someone accidentally touches it. At the top, the smokehouse is equipped with stainless steel rods.

The indicator of their thickness varies in the range from 8 to 10 mm. They are durable, and food prepared for smoking is hung on them. Usually food is hung on special hooks. An alternative replacement is a conventional grill.

The simplest scheme

A smokehouse is considered a budget option, allowing the master to save building materials and time spent on construction.

The chamber with products is 2 m away from the firebox. A metal barrel can serve as the basis for a smokehouse.

Note!

Stages of work

Having determined for yourself the size of the smokehouse, you can begin construction. First you need to dig a hole under the furnace chamber. Its bottom is covered with a tin sheet. Thanks to this, it is possible to ensure a more uniform smoldering of chips and sawdust.

The next stage of work is the device of the chimney. The dug trench needs to be covered from above. For this purpose, only non-combustible materials are suitable.

The pit can be covered with a sheet of slate. Top of the chimney is covered with soil to ensure tightness.

The smoking chamber is arranged in a barrel with a cut off bottom. A metal mesh is mounted below, on which burlap is placed. By combining these materials, the task of filtering out soot particles is effectively solved.

At the top of the barrel, a metal grate is bolted, stepping back from the edge of 20 cm. This option is optional, you can limit yourself to rods with hooks.

Note!

To fully understand all the nuances, you need to watch the corresponding video clip.

When cold smoking, food loses moisture gradually. During the drying process, the smoke penetrates deeper into the products. The result is meat and fish delicacies with a delicious taste.

When the carcass of an old animal is smoked, its meat will remain harsh. In order not to be disappointed, at first you need to be guided by recipes that have already been tested by many. Experimenting with flavors is best left for later.

In the finished factory-made smokehouse there are several grates and a pallet. It is better to choose a product with a large capacity so that smoking is carried out more evenly.

For lovers of long hikes, you need a smokehouse made of metal with a thickness of 0.8 mm. In the country, you can install heavier options, where the thickness of the steel case is 2 mm.

Photo of a cold smoked smokehouse with your own hands

Note!

Your own smokehouse is good. It's just wonderful. Freshly caught fish, right there, still fluttering, gutted and stuffed with ferns, a wild boar ham from a billhook, which he cut off exactly under the left shoulder blade, the beast just tumbled, but smoked ... saliva flows ... You need to make some kind of smokehouse with your own hands, but purchase prices unreasonable, but everything looks simple.

Indeed, the smokehouse is very simple, and making it yourself is as easy as shelling pears. If there is a kitchen with gas and an extractor hood, you don’t need to do anything at all - bring it and smoke it. But behind the apparent simplicity lies a rather complex process. Remember the old Soviet Riga sprats - plump, bright golden, with dense but tender meat? Where can you find these now? And the Balts, by the way, do not spray fish with liquid smoke, they smoke honestly.

However, the gastronomic advantages are only the tip of the iceberg. That's right, old-fashioned smoked products are completely devoid of harmful properties. But in the age of consumption, in the pursuit of profitability, many of the secrets of smoking are either lost or ignored.

Therefore, in this article, we will first of all tell you what you need to know and understand in order to make a smokehouse, the product from which will receive a delicate taste with an exquisite aroma, which are simply unknown to current smoked meat lovers. And at the same time, it will be completely devoid of carcinogens, oxidants, toxins and other things that frighten connoisseurs of smoked meat. And then we turn to the description of some structures.

Similarly. Not so long ago, his good friend wanted to visit the author. And he just got hold of real Frankfurt sausages, so he decided to please. Prepared as expected, with green peas. She tried, and ... she did not eat. She seriously thinks that sausages are what they put in a hot dog in the market.

Three smoked whales

Whales are not smoked whole; title is figurative. What does it mean - three whales, on which the whole process of smoking is right, old-fashioned, primordial. Incidentally, it is quite feasible in an ordinary urban kitchen. How exactly and what to smoke - we will also touch on this, but towards the end of the article.

  1. The first is the uniformity of heating and fumigation. Both heat and smoke should evenly cover the semi-finished product from all sides. Otherwise, even along the length of a medium-sized roach or pig's ear, internal fractionation of the product components will go on, which will spoil the taste and add harm.
  2. The second is light smoke. Heavy smoke fractions must condense and precipitate before reaching the product in any smoking method, see below. The presence of pyrolysis gases is completely unacceptable, they give what doctors justifiably scare. So “light smoke” means not only white and fragrant, without fumes, but also highly diluted with atmospheric oxygen, it neutralizes pyrolysis gases.
  3. The third is gradual penetration. Proper pumping of the product bookmark requires not only time, but also a delay near it with a light haze. At the same time, all components of the smoke will evenly penetrate into the product, which gives the required quality. The scheme of smoking is as follows: the “working” smoke fumigates the bookmark until it is exhausted, then it must leave, and be replaced by fresh one. It is not difficult to provide such a cycle, because smoke produced at the same temperature is lighter and tends to go up. You just need to hold him near the product.

What is unimportant

But what has almost no meaning for the smoker is its size. All that is required to be observed during the design is gaps of at least 1-2 cm between the product and the walls and between pieces of products. An exception is small fish smoked on a grate in bulk: sprat, sprat, rudd, smelt, smelt, golden crucian carp - “penny”.

Also, the material doesn't really matter. But here, too, there is an exception: when cold smoking bear meat and other types of game with a specific flavor on the smoking chamber (see below), it is better to put an old oak wine barrel, or, in extreme cases, from under pickles. In combination with the right firewood for smoke, a smokehouse from a barrel will give out quite edible even skua, coot or martyn gull.

Types of smoking

The most delicate, exquisite bouquets of taste and aroma, combined with a long shelf life of the finished product, gives cold smoking, at a temperature of 30-50 degrees. The ham of a domestic pig, smoked in a cold way, will sag in a cool, dry cellar for a year or more, completely retaining its taste and aroma, only shrinking a little. And in the refrigerator for a maximum of a month, it will soften or freeze.

But cold smoking lasts a long time - from 6 hours for small fish in bulk on a grill to 3 days for the thigh of a well-fed boar. And it requires, in addition, careful preparation of the product, see at the end. It will take from 1 to 5 days, with the same variation depending on the product. Despite this, just a “cold” smokehouse is the easiest to install, but it requires a small piece of land, about 2x3.5 m.

Note: smoked meats by weight should be kept suspended on steel wire, and a safety circle should be put on the hook rod, like those that sailors put on mooring lines. Rats, they really respect smoked meat. And they hear from afar.

Hot smoking is carried out at a temperature of 70-120 degrees. Recommendations to bring the temperature up to 350 degrees (?) are taken from nowhere, it will come out not smoked meat, but a casserole. Hot smoking occurs quickly, from 15 minutes. up to 4 hours; the product fork is the same - sprat / ham. Preliminary preparation semi-finished product is not required.

However, in taste, smell and appetizing type, hot smoked meats are noticeably inferior to cold ones, and are stored at room temperature for outdoors usually no more than 36 hours. They freeze easily in the refrigerator, which completely destroys the gastronomic advantages. In a closed container, they easily "suffocate" and become rotten, which you need to keep in mind when taking them with you on the road.

Semi-hot smoking is carried out at a temperature of 60-70 degrees in the simplest smokehouses for cold smoking. In appearance and smell, only a connoisseur will distinguish a semi-hot product from a cold-smoked one, but in taste and keeping quality it is the same as hot smoked.

Without preparation in a semi-hot way, only completely fresh semi-finished products can be smoked: freshly caught fish, fresh meat. Therefore, semi-hot smoking is mainly used by individual hunters and fishermen, after 2-3 days of fishing they carry their prey immediately to the market, for preservation and giving it a marketable appearance.

There is another application: the homemade smokehouse described below from nothing, in the literal sense of the word, without quotes, acts in a semi-hot way. If you need to quickly prepare smoked delicacies for the holiday, and the store ones “bite” at the price, it can help out a lot. Especially if the celebration is with vodka-cognac libations: alcohol deafens the taste buds, and after the first one no one will make out the real taste, even if Lucullus himself is invited to the feast.

Cold home smoker

The cold smoked smokehouse, as already mentioned, is elementary simple. Its device is shown in the figure. The smoking chamber, so that it does not go through the soil that has become sour from condensate, is placed on bricks or wooden logs dug upright into the ground.

The principle of operation is as follows: the smoke, until it reaches the smoking chamber, cools down, all the harmfulness from it will precipitate and go into the ground. At the same time - and water condensate, from which the smoked product can become sour and rotten while it is being smoked. However, you need to use it wisely.

Firstly, the slate (or galvanized, it will only be hot, you can get burned) sheet farthest from the barrel - the smoking chamber is designed to adjust the smoke distribution. In the figure, it is highlighted in greyish-green. Before laying on the grate, or hanging on a hanger, a semi-finished product, it is moved until gray or blue-gray smelly smoke goes in addition to the chamber, and fragrant light smoke enters it.

Secondly, the smoke circulation and the delay in the light haze chamber are regulated by a slightly damp burlap thrown over the mouth of the smokehouse. With proper smoking, the smoke above the chamber should not be visible - its spent residues settle in the burlap, which becomes heavier and dirty. In order not to fall down and spoil the product, metal bars are welded into the mouth, or wooden bars are simply placed on it, and a loading and unloading door is made in the chamber.

As you can see, making a cold smokehouse may only require digging a hole for a fire with a chimney - if the safety grate is made of sticks at the mouth, then the door in the chamber is not needed. However, firstly, firewood for a fire must be chosen especially carefully, but more on that at the end.

Secondly, such a smokehouse needs constant supervision: as soon as the burlap dries out and wisps of smoke go through it, it must be sprayed immediately. Otherwise, the smoke will go through the duct and some of the substances necessary for taste, smell and benefit will fly out of it into the chimney.

Thirdly, the ground under a cold smokehouse from the condensate from the smoke becomes limp even in dry weather under a canopy. Before the next bookmark, the smokehouse must be allowed to dry. If this circumstance is neglected, then the earth, instead of absorbing the unnecessary from the smoke, on the contrary, will give it back. The product will become sour, acquire a vile taste, stink, i.e. - will disappear.

That is why in ordinary stores there are no delicacies smoked in a real cold way. And in which they happen - it’s better not to look there for those living on a salary for the sake of peace of mind. At any size.

Video: homemade “cold” smokehouse

Original

And now a little about the forgotten secrets. The most important thing: you can build a cold-smoked smokehouse, the products from which were eaten, rumbling and licking their lips, the old princes and boyars, you can do it yourself. And you don’t even need to look for a barrel of fuel.

  • The first secret: the smoking chamber is a round or square shell of two wattle with an interval of two palms between them. The gap is covered with earth.
  • The second secret: the smoke circulation of a light haze is regulated not by burlap, but by branches of trees or shrubs sketched on top with small frequent leaves, but not evaporating essential oils. It is easy to determine: if the leaves themselves do not noticeably smell, and the flowers do not have a strong aroma, then it will go. Lilac, for example, will not work, but raspberries, currants, hazel - easily.
    Also, trees that emit gum, sweet juice or contain a lot of tar will not work: birch, maple. The exception is cherry. All conifers are not suitable for sure. For game with a flavor on the tire, you need willow, willow, willow, ordinary willow and reddish. Salicylic return inside, of course, will coarsen the taste, but it will also beat off the taste.
  • The third secret: the thickness of the lining of the branches of the tire - from the palm of your hand with a 12-hour smoking to 3/4 cubit (about 30 cm) with a 3-day smoke. The secret is that the upper leaves are used to judge the degree of readiness of the product without opening the chamber. Once the top leaves are dry and shriveled, it's done! At least, it is already possible to open it without the risk of knocking down the process, and check the degree of readiness. Of course, the branches must be fresh, freshly cut.
  • Fourth secret: under the chimney they cover with a half-palm layer of fresh blackcurrant leaves. Yes, yes, the very ones that go to home canning. And for the same purpose. If harsh meat is smoked (old beef, for example), currants are given in half with horseradish leaves.

marching

A cold-smoked camping smokehouse from nothing is shown in the figure. It allows you to get a product that is not inferior to that of the previous one. She has her own secrets.

The first is to dig an adit with a trunk in clay or loam. The total length of the entire shaft is 2.5–4 m.

Note: the secret is in the secret - it is convenient, so as not to dig too much and hard, to arrange one in a cliff with holes of shore swallows.

The second is that you don’t need to drag a bucket without a bottom or a barrel with you on a hike. It is also not necessary to knit wattle for the smoking chamber. If you make the shaft deeper, then its mouth can simply be expanded under the bookmark, put a couple of fallen trees on top (they will also be hangers), and fill up with branches from above, as described above.

Third - smoke generation is regulated not by a damper, but by fresh leaves of wild currant, raspberry, strawberry, hazel, laid on a fire. For a tart taste - oak, ash, elm, willow, willow. For soft - linden. If consumers are not from the category of Roman patricians, then simply meadow grass. But God forbid - birch, sage, St. John's wort, celandine and others medicinal herbs! And the requirements for firewood are the same, which are discussed below.

hot

The hot smoked smokehouse is more complicated. Because smoke circulation and the whole process are much faster, the requirements for the “three smoked whales” indicated at the beginning must be fully observed. The device of hot smokehouses is shown in the figure. What do they have in common?

First, the smoking chamber is placed in a smoke casing. It narrows at the top. This is necessary so that, as the smoke supplied to the chamber is consumed, it penetrates into it evenly through the holes in the walls.

The second is a smoking chamber with a blank bottom. The fact is that the fat dripping down during hot smoking will fall either on the fuel tab or on the bottom of the smoke casing. Which, by the way, unlike the cold smoking chamber, must have sealed seams and joints.

In the first case, the fat will burn, and the combustion products will penetrate into the smoked bookmark. Inexperienced gourmets may not determine this by the taste of the product, but chemical analysis will show exactly what competent doctors shy away from with wide eyes.

In the second - in the presence of moisture vapor, at a temperature of incoming smoke of about 150 degrees, the fat will instantly go rancid and then evaporate. By harmfulness - the result is the previous one, and a nasty sugary aftertaste may appear.

If the fat remains in the smoking chamber, then there is no excess moisture, and even that quickly disappears, because. exit from the cell is actually free. Fat will then have to be scraped off from the bottom, unless a drain is provided, but the product will not deteriorate. The smoked fat will have to be thrown away: all the smoked "muck" has gathered in it.

The third is a thermometer with a scale of up to 250 degrees. It controls the smoking temperature. Going beyond 70-120 Celsius is fraught not only with spoilage of taste, but also with the accumulation of harmful substances in the finished product.

Now for the differences. The left smokehouse in fig. - on self-care. Fuel - exclusively special wood chips for smoking. It is on sale, and the consumption is small: two handfuls per ham. Throwing sawdust, as most RuNet sources recommend, is a gross mistake. In a dense mass of sawdust, pyrolysis will inevitably go, and pyrolysis gases from it, the “benefit” of which has been repeatedly mentioned above. It is useless to arrange pressurization, it will not blow through a bunch of sawdust through. Is it possible to supply pure oxygen, but this is for lovers of expensive and dangerous techno-exotics.

Air access to the fuel is provided by a blower, and the total smoke circulation is regulated by a moistened burlap thrown over the mouth, as described above. But the branch secrets of cold smoking, alas, will have to be abandoned: at this temperature they will have the opposite effect.

In no case should fuel be ignited by kindling, even modern “ecological” gel. The fuel is heated to the beginning of smoldering from the outside through the bottom of the casing. The methods are different: by installing a smokehouse on a household gas stove, a blowtorch, a propane burner, an electric stove with a heating element - a pancake and a thyristor regulator. Heating is given constantly all the time of smoking; its degree is regulated by the temperature in the casing.

A self-burning smokehouse has a serious drawback: moisture from the fuel inevitably enters the smoking chamber. There is no sense in drying wood chips “to gunpowder” - moisture is formed as a result of chemical combustion reactions. Therefore, the mention above of a ham for a smokehouse on self-smoldering is purely symbolic: it will become sour before it is smoked. The maximum that can be smoked in this is pieces the size of a herring 30+.

On the right is a hot smokehouse powered by a smoke generator. Special for smoking, not for self-diagnosis. If a cooling coil or radiator and a condensate collector with a drain are provided on the chimney from the generator, then it can also work in a cold way. More precisely, pseudo in a cold way, because smoking masterpieces obtained from a real earthen cold smokehouse will not come out of it. But the ham will still be smoked.

The highlight of this smokehouse is a lid with a serrated bent edge lowered into a water seal. This ensures a constant small overpressure in the chamber and fast uniform pumping of the bookmark. The mouth can also be covered with burlap, as in the previous case, but the taste will come out harsh, and the meat, especially fish, is flabby.

Compare: everyone knows that when preparing liqueurs or homemade wine, it is wrong to put a condom or a balloon on the neck of a jar of sourdough. You need to smear a rubber tube and bring its end into a smaller jar of water to gurgle. Then you get a drink, not a badyaga.

Smoke generators

A smoke generator is essential for successful hot smoking of meat. The device of the simplest smoke generator for smoking is shown in fig. The heater is shown tentatively; he, as mentioned above, can be anything. If a bonfire or a stove, then any fuel for it. But for the generation of smoke smoke - special. What, again, further.

But boost is not conditional. A natural draft smoke generator (for this it is necessary to place the smokehouse 2-3 m above it) will fit only for pseudo-cold smoking. Real hot requires excess pressure in the chamber, and draft, as you know, gives a vacuum.

An interesting smoke generator circuit is shown in the figure below. The principle is this: a wooden block, pressed by a spring with an adjusting screw, rubs against a steel pulley until it starts to smolder and smoke. Right there, on the motor shaft, there is a fan that drives smoke into the chamber. It would seem that pure pyrolysis with all the ensuing harmfulness, but!

The other end of the engine shaft rotates a low-power magneto (even from an old Soviet "hole" moped), giving a voltage of 2-4 kV. Its plus is fed to the grid, through which smoke is driven, and the minus is fed to smoked products. The author of the article does not know whether the author of the design knows that all the harmfulness of smoke is concentrated in negative ions (anions), and all the benefits are in positive cations.

The former in this case immediately settle on the grid (which will often have to be cleaned), while the latter are forced into the smoked food with force. Without any hassle of monitoring the smoke circulation and maintaining it.

On the wiring diagram commutator motor shown alternating current, and it is right. In this case, you will need its power of 200-300 W, because. The external characteristic of sequential excitation collector motors is soft: when the power take-off shaft is braked, the torque increases. If you put an asynchronous engine with a capacitor start (for such an external characteristic is quite tough), then it will take 1.5-2 kW to turn the shaft before the tree starts to smolder.

Note: because magneto almost idling for it gives large surges of voltage pulses, then the operating voltage of the capacitors should not be 2 kV, as the author recommends, but 6.8-10 kV. Such capacitors are used in horizontal scanning circuits for kinescope televisions.

About fish

But what about a smokehouse for fish? It is smoked the most. Are there any "fishy" nuances here? For cold smoking - not the slightest. A cold smokehouse absolutely does not care what is put into it, even cucumbers.

But in hot and semi-hot (see next) for fish, it is necessary to provide for the outflow of flowing fat outside the smoke casing or its immediate removal in another way. Low-melting fish oil is endowed with all harmful properties flowing smoke fat in a double, or even fivefold degree.

About materials

Before moving on to household homemade products from anything, we should talk about something else.

Many country restaurants, clubs, recreation centers, commercial fishing and hunting farms are acquiring their own stationary unit for preparing meat and fish delicacies. Usually it is combined in and smokehouse. A solid building immediately gives prestige to the institution, but is it worth building such a complex entirely of brick? Certainly not.

It's not so much that brickwork the actual multi-function oven is complicated and expensive. Moreover, the brick is porous. When smoking, smoke emanations are introduced into the masonry, and semi-finished products are laid differently, and the taste finished products it turns out unstable, but it's not so bad.

And trouble often comes with downtime in the offseason. The masonry absorbs atmospheric moisture, the organic matter that has penetrated into it earlier begins to rot. It comes to the fact that from the brand new smokehouse built by the beginning of the autumn season, by the next summer it begins to carry rotten meat. What is the prestige...

In earthen cold smokehouses, this effect is not observed. Apparently, microscopic soil microfauna, nimble, nimble and ubiquitous, manages to clear soil passages between two production cycles. But for suburban recreational establishments, this is not suitable - the blanks simply do not have time to be smoked before the guests leave after the weekend

Therefore, in such cases, it is better to weld a smokehouse made of sheet iron with a thickness of 4 mm or more so that it does not burn out quickly. And for the sake of appearance and respect, veneer it with decorative brick - it is cheaper than refractory and work is easier. This design has another advantage: a solid metal structure can be transported to another place. Facing will have to be sacrificed, but it is incomparably cheaper than a solid smoke-culinary brick unit.

Semi-hot

The vast majority of home-made household smokehouses are of the semi-hot type. They produce a fairly high-quality and appetizing product, and making them on your own is elementary. Therefore, we will touch on some structures in more detail.

From nothing to nothing

For the simplest home smokehouse you don't need to do anything extra at all. All that is required - gas stove with a hood and a steel bowl or a wide tin can cut to a height of 5-6 cm, for example. from under the tomato paste. A bowl from a jar is better, because. its bottom is very thin, and the smoker immediately reacts to changes in heating. And the enameled bowl is the worst: it warms up more slowly, and spoils with smoldering wood chips forever.

The technological procedure is also elementary: smoked food is hung in the hood. Any vessel is substituted under the workpiece, fat will drip into it. A handful of smoke chips are placed in a bowl, the farthest, most low-power burner is turned on to the smallest fire, and a bowl is placed on it. They intensify the fire until the smoke goes out, and then slow it down so that there is no escaping smoke, and the whole light goes into the hood. Smoked until cooked, its degree is immediately visible.

The trick is that the smoke has time to cool enough and feel better until it reaches the hood. Fat dripping past the smoker immediately freezes, without having time to harm anywhere. The disadvantage is that you can’t accumulate much in such a device.

From an old household

Smokehouses from the refrigerator are popular, see fig. They are quite capacious, and it’s not difficult to make this one: they remove the compressor with pipelines, the freezer, peel off the internal plastic cladding with thermal insulation. It remains a suitable shape and size of the steel case. You yourself only have to make a smoking chamber out of galvanization (item 3 in the figure), and a chimney at the top, item 4.

Chips in the smoke generator 2 at the site of the former vegetable compartment are heated with a household electric stove 1. Air enters it through openings from pipelines.

There are two drawbacks to such a smokehouse. The first is high power consumption. A tile with a pancake through a rather thick special steel heats up the wood chips badly, and its power is needed at least 1.5 kW. The point is that the bodies domestic refrigerators made of steel with poor thermal conductivity.

The second drawback is due to the same circumstance, it is the long inertia of the heating control. Light smoke does not go and does not go, an annoyed inexperienced owner brings the heat to the maximum. Suddenly, gray acrid smoke billowed out. The tile is pulled out by the cord, the chips are quickly raked out with a spatula, but the product has managed to get bitter.

For small bookmarks, an almost perfect smokehouse is obtained from an old round washing machine. The motor with the activator and the time relay is removed. The former tank serves as a smoking chamber. The hole into which the motor shaft passes is expanded to the diameter of the activator, smoke will go into it, and fat will drain into the drain.

If the top cover is made of metal, I regulate the smoke flow with it. The plastic one is completely removed, and the smoke is kept in the chamber with moistened burlap, as described above.

The smoke generator can be used either outside, or arranged in a motor niche, at least a hearth of two bricks. In the same niche, a miniature wood chip stove made of two cans will also fit. In order for it to give the correct smoking smoke, its combustion chamber is removed from the casing, filled, without stuffing tightly, with smoke chips, kindled from under the bottom with a torch, and only then inserted back into the casing. Smoke generation is regulated by fresh leaves as described above.

The smokehouse from the washing machine has two more pluses. The first is the wheels on which it is easy to roll. And let's remember the second when it comes to barbecues with a smokehouse.

Video: semi-hot smokehouse from a barrel

mobile mini

A mobile mini-smoker, which can be carried with you in the trunk, carried in a backpack or bag, is very useful on the road. Especially - to create exclusive tops of cold smoking. Here the first condition is not like the first, zero freshness of the product. Which can be small loose, and not only of animal origin, which will be discussed later.

A drawing of a smoking chamber, which can be hoisted over any suitable source of smoke, is shown in fig. On the grills, you can lay a mesh or, in cold smoking, a loose fabric. Have you ever tried cold smoked seeds or nuts? I'm not kidding. Digging a hearth with a chimney is a matter of half an hour or an hour, and bulk fines are smoked quickly. And at the same time, the size and volume of the box make it possible to accumulate up to 15-20 kg of medium-sized fish in a cold way over the weekend and the same amount of semi-hot meat or lard.

Barbecue smoker

Fire, as you know, is the enemy of barbecue, and its best friend- the same light smoke necessary for smoking. And any kebab man probably had a thought more than once: but in vain, after all, good smoke disappears!

To make sure that it does not go to waste is not at all difficult. The simplest way quite similar to that described above for a smokehouse from nothing, see fig. There is only one difference - the smoking chamber should be with a bottom and, highly desirable, with a drain for fat for the barbecue. Alien fat is also the enemy of barbecue. Especially if fish oil.

If in the pantry there is a tank from an old washer that has not yet been adapted for a shower, then this is an almost ready-made brazier-smokehouse. It remains to expand the hole for the activator shaft to the diameter of the brazier chimney, put the tank on the chimney - and the smokehouse is ready. There is no problem with fat, it will drain into the drain. Hanging for blanks - from any wires or rods, smoke adjustment - with burlap.

Note: The “meat” smoke rising from the brazier with barbecue will not spoil any product with any type of smoking. It will only add spice. Smokers of the old time kept it a secret that the best smoked fish or vegetables are obtained by smoking them over meat along the way.

Stationary

Here, for comparison, in Fig. a diagram of a stationary smokehouse combined with a barbecue is given. The highlight, and even then very relative, is only that the free space under the barbecue is used for the smokehouse. Thermal radiation from its hearth allows you not to worry about the uniformity of heating the bookmark. Any chamber can be placed in the smoking compartment, even the box described above. That, perhaps, is all.

How to smoke?

And now it's time for a few more, but very important, smoking secrets. In general, there are only two of them: the choice with the preparation of firewood and the preparation of semi-finished products for cold smoking. Under hot preparation is not needed, and for semi-hot salting and drying time is reduced by three to four times. If the product is consumed within a day after semi-hot smoking, then preparation is not required here either.

Firewood

firewood from coniferous tree absolutely not suitable for smoking. The product will turn out not only nasty in taste, but simply poisonous. Harvesting of suitable firewood (below) is carried out with minimal sap flow in the trees, but before freezing, i.e. in autumn during leaf fall or in summer, in the very heat and dryness, but this will go already the second grade. Harvesting smoking firewood during the spring riot of greenery is strictly prohibited. Wood chips should be firewood after at least a month of air drying in clear weather.

The queen of smoking firewood is cherry, its closest nobles are fruit trees from the rose order: apple, pear, plum, apricot. Also - dogwood and medlar. Trees for smoking chips are allowed to be old, fruit-bearing, but still strong and healthy. Cherries and others that exude gum are barked to a clean sapwood.

Note: store-bought wood chips are best. Trees are already unprofitable, but not yet decrepit, i.e. just the way you need it. And the thinning of the gardens is carried out according to the results of the harvest, just at the right time.

Light, low-ash and non-tar (non-smoking) trees will come from forest trees: alder, aspen, poplar, linden. For hard or natural-flavored meat - oak, beech, walnut, elm. For fish from very muddy reservoirs - willow, willow, willow. But the taste and aroma of the product will be of the second category.

Within a radius of 30-50 m from the place of harvesting, there should not be any trees affected by tinder fungi. A perfectly healthy-looking tree may already be pierced by their hyphae, and its wood will give off harmful smoke. An indicator of the excellent smokeability of a tree is an anthill of red wood ants nearby, and for coastal trees - red earth ants. They are small, do not build heaps on the surface, are entirely bright red and bite unbearably painfully.

Special mention should be made of birch. In fact, according to the original rules, birch chips are used to smoke bear meat, elk, wading birds, i.e. especially rigid or with a natural smell products. It is necessary to debark birch logs very carefully: not only remove the birch bark to a clean sapwood, but also plan off its upper smooth layer. This is not as tiring as it might seem, because. little wood chips are required for smoking.

Training

Blanks for cold smoking are first salted in brine - a saturated solution of table salt. By weight, this is 37.5 g per liter of water, but practically the brine is “pounded”, adding salt until it stops dissolving.

Salting lasts from 4 hours for sprat and smelt to 3 (ham of a domestic pig) or even 5 (bear, wild boar, beef ham) days. After salting, the workpiece is soaked from an hour to a day, respectively. Homemade pork ham - 12 hours, medium-sized fish - 4-6 hours. The degree of soaking is controlled by touch: as soon as the top layer of meat / fish begins to be easily pressed through with a finger, it is ready, soaked.

Then the workpiece is blotted with a waffle or paper towel and dried until completely dry and some stiffness of the top layer. Dried in diffused light at room temperature, in a wire cage, covered with gauze or fine window mesh without cracks and holes. One fly that has penetrated inside, having managed to lay its eggs, spoils the whole batch: at a temperature of cold smoking, maggots develop perfectly. This completes the preparation, you can smoke.

What else is being smoked?

Prunes and smoked cheese are familiar to everyone. But cold-smoked cherries are a real delicacy. Especially if it is smoked on cherry wood. The eastern rulers once considered a delicacy worthy of no less than emirs and viziers, slices of bas-olda melon (oblong, in green stripes), dried and smoked. In Russia - smoked apples of white filling.

From vegetables, boiled young potatoes are suitable for cold smoking, and for hot and semi-hot - zucchini, eggplant, squash, green peas. Seeds and hazelnuts have already been mentioned. There is no information about smoking walnuts and pine nuts.

Finally

Finally, there is no need to draw any wise conclusions: everything is said in the text. But advice can be given: to arrange a real old testamentary earthen cold smoker and start a highly profitable individual business with zero investment and minimal labor costs.

Smoking may well be followed by a grandmother or a schoolchild, while adults are engaged in a vegetable garden. And the taste and aroma, compared even with super-elite store products, are simply amazing. If you manage to get in touch with the manager or chef of an expensive restaurant and offer to taste it, then it is very possible that they will take you under their license, and then you are a completely wealthy person.