Reliable milling table with their own hands. Sawing table of plywood Cellite table Dimensions of parts

The question of how to make an independent milling table, many homemade masters are set. This is explained: the equipment on which the milling is fixed motionless, and the workpiece moves on a specially equipped desktop for this, in many cases much more convenient to use. Often when working with a manual milling, the workpiece is fixed on by the usual tableAnd all manipulations are carried out by the instrument itself, which does not allow to observe the processing accuracy.

The milling table significantly increases productivity and efficiency with manual milling. Acquire the serial model of this table for its home is often unprofitable. Much more economical to make a milling table with your own hands. It does not take much time and will require very minor financial costs. Certray with such a task maybe any domestic master.

Using a homemade table for a manual milling processing of wood products, you can achieve results that allow you to obtain professional milling machines. With the help of such an uncomplicated device, a whole list of technological operations is performed qualitatively: cutting figured holes and spend the various slots and grooves in the workpiece, the manufacture of connecting elements, processing and profiling edges.

The device of the factory milling table can be found in the video below. We will try to do no worse, but something even better and, that is very important, cheaper.

A homemade milling table that you will equip your home machine will give you the opportunity to perform not only wooden blanks, but also products that are made of chipboard, MDF, plastic, etc. With such a self-made milling table, you can make grooves and slots, process Elements of tongue compounds and joints "Schip-grooves", to remove the chamfers and create decorative profiles.

The homemade table for the milling ager, the manufacture of which will not require large financial costs, will allow you to equip your home workshop with a real woodworking machine. It will only be necessary to secure the tool itself - a manual milling driver, for which you can use the rack of a drilling machine or workbench. It is not by chance that many manufacturing companies engaged in the manufacture of milling tables and accessories to them, but for such an adaptation will have to give a decent amount of money. Homemade table for equipping the milling machine, if it is done in accordance with the drawings, which we will analyze in this article, in our functionality is not inferior to models released in production conditions, and it will cost much cheaper.

Drawings of the Milling Table: Option number 1

Drawings of the milling table with a detailed analysis of the design of the main nodes and their size.

Blueprints homemade table For manual millinger (click to enlarge)

Dimensions of parts Table in section Double-layer table cover cutout in the first layer of table
Cutout marking of the second layer of the table gluing both layers sawing the cutout on the markup of the second layer drawing of parallel stop
Facial Plate of Stop Dust Tube Plexiglass Safety Safety Clamp Fil and Stop Block

Construction of milling table

If you wish, you can make a milling homemade table from the usual workbench, but it is better to make a special design. It is explained by the fact that the machine with a cutter creates a strong vibration when working, therefore the bed used to fix the milling mill should be highly resistant and reliable. It should also be taken into account that the milling device itself is attached to the bottom of the tabletop for the milling table, so it should be enough free space.

When mounting the device to the worktop of the homemade table for a manual milling plate, a mounting plate is used, which should have high strength and rigidity, or special fittings for milling machine. Such a plate can be made of metal sheet, Textolite or durable plywood. On the soles of most models of milling mills already have threaded holes, they are needed to connect such a device with a worktop and the mounting plate. If there are no such holes, you can drill them yourself and cut into them the thread or use special fittings for the milling machine.

Prints for a milling machine or mounting plate should be placed on the same level with a tabletop, for this, the last sample is made in the latter. In the plate it is necessary to drill several holes, one of which is necessary for its compound with the table top with the help of self-samples, while others - so that such a plate can be fixed on the sole of the mill. Screws and screws that you will use must be necessarily with secret head.

To make the inclusion of your more convenient, you can arrange on the table top conventional buttonAs well as a fungus button that will make your device also safer. To improve the convenience of their homemade Machine You can fix on the surface of the milling table, made for hand milling hand, with your own hands, long metal ruler.

Before starting to design the milling coordinate table with your own hands, you need to determine the location where it will be located, and also decide which type of milling equipment you want to make. So, you can make an aggregate milling mill (the table will be located with the side part of the sawing equipment, serve its expansion), compact desktop, separate stationary equipment.

To stop your choice on the compact desktop equipment for woodworking and other materials, in the event that you appeal to it irregularly or often use it outside your workshop. Such an installation that is distinguished small sizes, It takes quite a bit of place, and if desired, it can be hung on the wall.

If the sizes of your workshop allow you to be better to adjust the base of the stationary milling machine, to work on which is much more convenient than on desktop equipment. To make such a device more mobile, you can put it on the wheels with which you can easily change its location.

Simple homemade milling table. There are questions for general strength, but cheaply and angrily.

The simplest milling table or table for drilling machine can be done very quickly. For the manufacture of such a design, easily located on the usual desktop, you will need a sheet of chipboard, on which the guide elements are fixed. As such a guide that can be used as a parallel stop for the milling table, a regular small thickness board is suitable, which is attached to the tabletop using bolted connections. If necessary, in parallel, you can attach the second such board, which will serve as a restrictive emphasis.

At the table in the table in a sheet of chipboard it will be necessary to make a hole for its placement, and it will be fixed on the tabletop, it will be with the help of two clamps. After that, the manufacture of the milling table can be considered complete. To make the use of such a design more convenient, you can place the simplest fittings for the milling machine on the table top.

Making beds and countertops

The box of the homemade milling unit should have high stability and reliability, since it is precisely the main loads. Structurally, it is a frame with supports on which the countertop is fixed. As a material for making a frame of the beds, you can use welding metal profiles, Chipboard, MDF, tree. It is advisable to first prepare the drawings of such a device. They need to designate all design elements and their dimensions depending on the dimensions of the parts that are planned to be processed on such milling equipment.

The lower part of the bed on the side of its front part must be deepened by 100-200 mm, so that the feet of the milling machine operator prevented anything. If you are going to handle on your homemade door lining and facades for them, then the sizes of the beds may be as follows: 900x500x1500 (height, depth, width).

One of meaningful characteristics The beds for the homemade milling machine are its height, from which the ease of operation depends on such equipment. According to the requirements of ergonomics, the most suitable height of the equipment, followed by standing - 850-900 mm. The lower parts of the bed supports are desirable to make adjustable. This will make it possible not only to compensate for the unevenness of the floor, but also if necessary, change the height of the milling table. For the manufacture of swivel table. It is sufficient to fix special wheels on his legs.

The assembly of approximately such a table is considered in version 2

Make a milling table, distinguished by a low price, high reliability, can be from the old tabletop kitchen table. Such countertops are usually made of a sheet of chipboard 26 or 36 mm thick, covered with wear-resistant plastic. Their surface provides good gliding of the workpiece, and the base from the chipboard is perfectly extinguished by vibration equipment occurring. If you do the work desk for the machine with your own hands, then for these purposes, slabs from MDF and chipboard (LDSP) thickness from 16 mm are suitable.

Drawings of the Milling Table: Option number 2

Detailed drawings of the milling table with additional extended drawers, which can be made from a bar and plywood (or MDF). The list of parts with dimensions and the recommended manufacturing material is presented in the table.

Table of table details and their sizes frame top corner carcass lower corner carcass
Sliding Guide Boxes Playing Table Top Layout Drawing
Large drawer Little Retractable Box Front Small Drawer Side Table Panels

How to make a mounting plate

Since the worktop of the homemade milling machine has a sufficiently large thick, the mounting plate for fastening the milling mill must have a minimal thickness. This will allow you to maximize departure. cutting tool. It is clear that such a plate with a minimum thickness should differ high strength and rigidity.

The plate can be made from metal or from a material that is not inferior to him by its strength - textolite. The thickness of the textolite sheet must be in the range of 4-8 mm. Taking advantage of pre-prepared drawings, a rectangular detail is cut out of such a sheet, in the center of which is done hole. The dimensions of the latter corresponds to the diameter of the hole in the sole of the mill.

The connection of the plate with the soles of the milling and the table itself, as already mentioned above, is ensured by the holes made in it, and the response threaded holes In the sole of the mill. Holes for fixing the plates to the surface of the table, which are used as fitness for milling machine, are made in four corners.

The dimensions and location of the holes for connecting the plate with the mill must fully match the holes located on the tool sole. In order not to make a mistake in the manufacture of the plate, it is necessary to pre-prepare its drawing on which you need to specify dimensions This detail, diameters and location on it all holes. If desired, it can be fixed on the surface of the table using brackets.

The video with a detailed story about the construction of the milling table, the functionality and the convenience of which is very high, but also the complexity of the manufacture is also very serious. For most masters, such a table will be unnecessarily difficult, but maybe someone will turn useful ideas When creating your own equipment.

Collection of milling table

Universal milling table or begin to collect from attachment countertops to the finished bed. The mounting plate is applied to the place of the tabletop, where it should be placed according to the drawing, drive it with a pencil contour. It is necessary to choose the recess for the plate indicated for the plate, for which the manual milling is used with a tool with a diameter of 6-10 mm. The size of this recess should be such that the plate lay down in it on the same level with the surface of the table top.

Make a round milling recess with straight corners will not work, so on the plate itself, the corners also need to round up with a file. After fixing in the table top, it is necessary to make a hole in the mounting plate with dimensions corresponding to the diameter of the soles of the mill. It is done with a straight cutter, the thickness of which should be greater than that of the table top.

When the requirements with equipment are small and communicate with homemakes there is no desire, you can buy something similar to what is depicted in the photo below.

Proma cost about 6 thousand rubles - one of the cheapest factory milling tables

To perform such an operation, you will not need a drawing, as it does not require high precision. FROM back side The table tops also need to choose a certain amount of material, since the dust collector housing and other devices will be installed at the bottom of the table. To quickly perform all the above operations, you can focus on the drawings or photos posted in this article.

The final stage of the assembly of the homemade milling table is the combination of all its structural elements. First, from the bottom of the tabletop, the milling mill will start, its sole is screwed to the mounting plate. Then the plate itself is fastened to the top surface of the table top with self-tapping screws, which must be completely recessed into the prepared holes. Only after performing these operations, the countertop itself is reliably fixed on the bed.

Drawings of the Milling Table: Option number 3

Compact desktop milling table and detailed analysis Its creation in the photo below.

Computer model Appearance assembly Rear view Front view
The cutter is raised, the flaps are spread the cutter is lowered, the sash shifted Manual frezer Hose from vacuum cleaner for dust and chips
Fastening of the milling and tap chips Adjusting the raising cutters Lifting the cutter is carried out by rotating the screw setting the lifting of the cutter
Setting up departure cutter pad from plexiglas to the installation of a milling glass exactly adjacent to the tabletop Millinger is screwed with a reference platform

Production of upper clamp

Asking how to make homemade Machine More secure in operation and ensure the convenience of processing the overall blanks on it, you can equip such equipment by the upper clamp. To create this device manufactured based on the roller, it is also necessary to prepare drawings.

As a roller, a ball bearing of the appropriate size is often used for a presser device. Mounted such a roller on the holding device that allows you to fix it at any distance from the table top. With this simple universal device The processed billet of any thickness will be securely fixed when moving on the surface of the desktop.

On the video below, the person shows its homemade milling table, which was assembled right on the balcony of his own home.

Drive for homemade milling machine

In order for the homemade milling mill on the tree by you, it was highly productive and functionality, it is necessary to equip it with an electric power. If you plan to use your machine for processing parts made of wood with a shallow sampling, it will be quite enough electric motor with a power of 500 W. However, equipment with a low-power drive will often be disconnected, which will negate all savings from the purchase of a weak electric motor.

The optimal choice for such machines are electric motors, the power of which starts from 1100 W. Such an electric motor with a power varying within 1-2 kW will allow you to apply your homemade device As a real milling machine for the processing of wood products. In addition, you can use any type cutter on such a machine. To equip the machine drive, you can use electric motors that are installed on stationary equipment (for example, drilling machines), as well as on hand tools (Drills, Bulgarians, Hand Mills).

Photos of this, undoubtedly, an interesting sawing table provided us with Alexey Kuznetsov, for which he was thank you very much.

Consider it in more detail: Classic table With four legs, reinforced by several kings. Two-layer table top. It has a carriage groove on the left.

The carriage has a p-shaped shape with triangular slopes.

Another view on the other side. On one leg of the table displaced the switch.

On the right parallel emphasis original design. For him, there is a step in the tabletop.

Fixation of the stop is quite original. Screw-las pulls the hook, which presses the stop to the table.

The fastening of the ELITECH PD 2000 saw itself is even more original. The focus with the saw is dismantled, and the saw itself is fixed on a moving tripod of plywood with two degrees of freedom. For a tabletop, this bed is attached by a pair of card loops. 0.

You can adjust the depth of the cut, as well as the slope saw Disc. By loosening and tightening the "bars" in arcuate holders.

In order not to lose the depth of the cut at the tabletop below the niche chosen

in which the founding of the bed is outlied. That is, the engine literally lies on the tabletop from the inside with the maximum departure of the saw disk.

Another attachment plan from the inside.

I think that from the photo all the main points are understandable. If you can question you can ask them in a group or on the site page, the author will surely answer.

I use this table constantly, for about a year the fastening of the saw shows itself very well, did not expect such a result. Resh is always accurate. Need to redo the guide groove, I will make them two and from aluminum profile, plus inclination and lifting elevators. Honestly, even if there was an opportunity to buy a circular one hundred, I would not buy and overpay a lot of money because the result is the same. The main thing in the fastener of the saw very accurately calculate parallels and perpendicular, and that's it.

Professional processing and manufacture wooden details It is possible only using a milling machine. To fully use this tool in special installation. Such is the milling table. This plant is rarely found, and the options that are available on sale are pretty expensive. It makes no sense to spend big money to buy this design, as you can make it with your own hands.

Milling table: Purpose, Types

The convenience of using a milling plate placed in the table is to optimize and protect work with wood, as well as the speed of manufacturing parts. The principle of action of this installation is rather simple, since it is not a milling of a milling surface, and the part moves relative to it. The milling mill, fixed in the table, gives wider handling opportunities. As a result of the workpiece of products, it turns out in professional furniture workshops with appropriate equipment. Before making the milling table, you need to decide on the appearance and size. It is necessary to take into account the possibility of upgrading the table. It is important that the table is reliable and resistant to use. The presence of boxes will create additional comfort in the work.

Compact homemade design will replace the industrial machine

There are three main types of milling tables:

Stationary - specialized construction, as a rule, bulky and undeveloped.
Portable - has compact dimensions and relatively small weight. Such a table is easy to transfer.
Aggregate - construction involves expanding the surface of the saw table.

Design scheme

For self-making, countertops are usually used MDF-plates, which are placed with various plastic coatings, thick paneur or boards. These materials are easy to process, have a small weight and durable.

Wooden design is easy in processing and use

Some masters believe that the metal countertop is most stronger and durable. They are right, but this table with an electrical appliance will become an excellent conductor that is unsafe. Also, metal is subject to corrosion, so it must be painted.

Covers of milling tables must be smooth. Often they are made of plastic or metal. These tables are perfect smooth surfacewhich is immune to moisture. Phenolic plastics are well handled. It is very convenient in the manufacture of grooves for an aluminum profile or when driving holes for fixing the longitudinal stop. Like MDF, plywood and boards, these materials have reasonable prices.

In corporate table tops made of steel or aluminum, holes are already provided under a certain model of the mill. If the manufactured techniques are made from MDF-slabs or plastic, then firms prepare only holes under the plate. Although it happens not always.

In the sole plate there are holes through which the milling is mounted with screws to its base. These plates can be made of metal, plastic, polycarbonate or aluminum. The plate for the milling bag must be installed in the table top. If any part of the plate will perform above the surface, the parts being processed will take over it.

The table lid is equipped with adjusting screws or other fixtures for leveling the plate. It is better to choose a plate with replaceable rings. It is necessary to select the holes of the rings in the size of the diameter of the cutter. This facilitates the removal of chips and other garbage from the working surface of the milling table.

Create convenience when selecting the diameter of the cutter

When performing milling operations, a longitudinal stop is often needed, which directs the workpiece under the desired angle. In order for the work performed exactly, it should be even along the entire length, it is located strictly perpendicular to the surface of the table and easily remaps for various processes. The facial parts of the stop can be done both solid and in the form of several linings. To accumulate chips and trash, the side stops are equipped with a nozzle. The vacuum cleaner hose is connected to it.

Facial parts of the stop in the form of several fixed linings

The milling table can be upgraded by the bed, in which the Bulgarian will be fixed. Read more independent manufacture You can read this design.

Required tools and materials

Glue joiner.
Bolts with nuts.
Screws.
MDF stove and leaf of birch plywood
Electrolzik.
Spanners.
Sandpaper.
Line.
Pencil

Drawings and calculations

For the manufacture of the table under the mill, you can use a separate surface, which is fixed in wooden supports or between two couches. Most simple way Creation of countertops, reference parts and parts for milling table will be the use of MDF-slabs or birch plywood with a thickness of 16 to 25 mm. If the plate is plastic, then in the process of operation there will be less resistance. Laminated from two sides, the plate is not swollen during operation. In our case, in the manufacture of the milling table, it was used:

1 MDF panel, 19x1000x1800 mm.
1 plywood sheet, 19x1000x1650 mm.
1 plate, 4x30x30 mm.
Aluminum guides - 2.3 m.
Wheel support with brake - 4 pcs.

Photo Gallery: Milling Table Schemes

Step-by-step instruction

The design of the top of the table will consist of wooden parts that are drinking from a solid 19-millimeter MDF-slab. The replacement of this material you can use the Birch Phaneur.

Split sheet Material on fragments according to the specified sizes.

1 - working surface; 2 - the basis of the stop; 3 - its wall of the stop; 4 - Kosyanka (4 pcs., Dimensions for 19 mm plywood); 5 - Tsarga (2 pcs.); 6 - side plan; 7 - Planck connective (4 pcs.)

Before sawing on the items, it is necessary to check the thickness of the MDF plate, as it may not be coincided with the specified parameters or be defective.

From the sole of the milling chain, it is necessary to withdraw a plastic lining. In the future, it will serve as a template for marking on the cutter on the surface of the table top.

Plastic pad will serve as a markup template

On the largest discharged part number 1, the size of the 90x70 cm, make the markup under the mill. To do this, it is necessary at a distance of 235 mm from the edge in the middle to spend a line by putting a label. Then place the lining so that the moder adjustment mechanisms are closer to the edge of the table. By placing exactly the lining, outline spaces for drilling holes that will be fixed with screws.

Fastening holes must match the overlay

Move the lining diameter and the distance from the outer edge to the sole cut, as shown in the image.

Determination of its diameter

From the middle of the cut part of the sole, perpendicular to the line to its center, where: s \u003d d / 2- (d - h).

Measurements are conducted from cut sole cutting

With the help of holes in the sole of the lining make the markup of future holes for mounting screws.

Using the lining as a template

In detail number 2 and 3, drill holes for fasteners and cutters. Based on and the front of the stop, make marking for semicircular cuts, as shown in the image. Using an electrolybiz, cut down semicircular cuts. Collect surfaces.

In the diagram, semicircular cuts are not made

To the bottom side of the countertop fasten four strips (parts No. 7) with screws.

As glue, use carpent or epoxy

Glue the rest of the workpiece and secure them with screws. From the bottom of the table top to install the mill.

1 - side plan for fixing clamps on goats; 2 - Tsarga; 3 - divided guide holes; 4 - front wall of the stop; 5 - self-tapping screw 4.5x42; 6 - Kosyanka; 7 - Stop base

Now it is necessary to make a support table design. In our case, its height will be 820 mm. For this, a leaf of birch plywood 19x1000x1650 mm was used.

1 - outdoor side rack; 2 - internal stand; 3 - rear rack; 4 - base

Split Phaneur on the details according to the size.
Collect the design of the table, consolidating its details with self-draws, screws, glue. The result was a frame with a free space in the couches, which is convenient to use to store tools and consumables.

1 - side rack; 2 - support on wheels; 3 - bottom of the design; four - inner panel; 5 - Rear Rack

Then you need to make mounting platewhich contributes to a greater cutter cutter due to the tool attached to it. For the manufacture of the plate, Duralumin, Getinax or Polycarbonate with a thickness of 4 to 6 mm is needed. Cut from the specified material square, the sides of which are 300 mm. On it, glue the sole of the millingrer (using double-sided tape). In this case, the pad will be as a template. Through the holes of the lining to drill the plate. After that, remove the lining and make a large drill of the recess under the hats in the plate.

Allows the mill as possible to handle parts.

As shown in the image, you must put the plate and circle its outline. On the table top, draw and cut the neckline, the edges of which to handle emery paper.

In advance drilled hole will make it easier for the process

On the place of fastening the cutters, drill holes and expand them from the back side of the table top of the drill by 11 mm. To put the mounting plate on the prepared hole in the tabletop, aligning them for the mounting bolts. Attach the item to the sole of the mill. Insert the tool in the worktop and fasten to the screws.

Holes countertops and plates must match

For the convenience of work on the machine, it is necessary to finalize the side emphasis and equip it with a swivel. This will help to further handle the ends of narrow parts. To do this, it is necessary to cut the guides from the T-shaped profile into the surface of the slab.

Rotary and side stop will make the process convenient

Install the guide profile in the front strip of the stop for fastening the presses, linings and protective devices.
To connect the vacuum cleaner to the machine, it is necessary to make a pipe for dusting. For this, it is necessary to cut the part of 140x178 mm in size from plywood. In the center of the part, we make a round hole for fastening the transition fitting for a vacuum cleaner.

Detail is made of plywood

To stop add a safety shield from plywood and plexiglas.

For convenience used lamb nuts

For milling small fragments, make fittings and clamps. To do this, cut out parts from plywood according to sizes in the image. In the manufacture of a cliff-rowing, it is better to use clan wood. For drinking items, you need to choose a plot with a straight line of wood fibers. Rod crests better do circular saw on the machine.

Allow you to fix items when processing small fragments

Secure the guide clamps. Collect all the surfaces of the table, especially in places where milling work will be carried out. Clean everything wooden elements From dust and coat with oil.

Safety technique

When working on milling machine Accidents and injury from contact with rotating cutters and particles of processed parts departing from it are possible. Before starting the mill, you need to remove the entire tool from the surface of the table top, clean its surface from garbage and small particles. You can also equip the milling table with a protective screen that will prevent the separation of particles.

During work at the table, cleaning and lubrication of parts, removing the protective screen and measurement of the parts being processed are unacceptable. To avoid entering the eyes of departing particles, it is necessary to use protective glasses. This is especially relevant with high-speed milling or processing of bronze elements, cast-iron or silteos.

It is necessary to embed the cutter into the part. The mechanical feed must be turned on to contact the part with the cutter drill. During the rotation of the milling mechanism, the close arrangement of the hands in the zone of rotation of the instrument is unacceptable. Before installing, the roller need to make sure of their reliability and strength, as well as the integrity and correctness of sharpening. Twisted should not contain metal salts and cracks. In case of detection of such defects, it is necessary to replace them.

Video: Production of milling table with their own hands

Thanks to relatively inexpensive materials and your ability, you can construct a compact design of the milling table. This will allow at home to produce parts with high-precision cuts and high-quality treatment.