Automation of air conditioning systems. Why do we need automation to control the supply ventilation system Ventilation and air conditioning control system
The magazine "Climate World" continues to publish fragments of the new training program for additional vocational education of the Educational and Consulting Center "UNIVERSITY OF CLIMATE" entitled "Automation of heating, ventilation and air conditioning systems."
Earlier, we described in detail how to work with applications in the modern CAREL c.Suite development environment. Now let's talk about the development of dispatch user interfaces in the c.Web environment.
Development of custom dispatching interfaces in c.Web environment
Dispatching tools
The CAREL product range includes various dispatching tools, both local and global.
Freely programmable c.pCO family controllers
The c.pCO family of controllers, equipped with an integrated Ethernet port, provide direct Internet dispatching through an integrated web server.
The server user interface can be either standard, provided by CAREL free of charge, or developed according to the requirements of a specific customer.
The standard user interface is sufficient for monitoring the operation of the installation, controlling it and analyzing the behavior of the equipment over time due to the built-in function of logging the values of the selected parameters with their subsequent viewing in the form of graphs.
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image004.png)
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image003.png)
This solution is optimal for facilities with a small amount of equipment, where the budget does not allow installing a dedicated dispatching system server.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image006.png)
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image008.png)
BOSS Object Level Dispatch Server
All controllers of the c.pCO family, regardless of modification, have at least one built-in RS485 port, which can be used to integrate the controller into the dispatch bus using ModBus or BACnet protocols.
The collection, storage, display of information from field controllers and notification of site personnel about situations requiring attention should be carried out by the BOSS dispatch server.
The features and benefits of the BOSS dispatch server are:
- access via any web browser with PC, tablet or smartphone;
- built-in Wi-Fi hotspot allows you to remotely work with BOSS as with mobile device so with personal computer;
- if necessary, it is possible to connect a monitor via Display Port or VGA connectors, and also keyboards and mice via USB ports;
- automatic scaling of server pages to the screen resolution of the device, with which is being accessed;
- integrated support for Modbus (Master and Slave) and BACnet (Client and Server) protocols via MS / TP (RS485) and TCP / IP buses;
- the most simplified procedure for deploying a dispatching system based on BOSS for data visualization score with using template pages.
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image009.jpg)
The solution using BOSS is focused on objects where it is necessary to integrate dozens - hundreds of controllers, both manufactured by CAREL and third-party ones, into a single dispatch interface, supporting the most common communication protocols ModBus and BACnet.
Cloud dispatching service tERA
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image010.png)
TERA's cloud-based dispatching service, which uses the power of the Internet to interact with field controllers located in various locations, is a universal solution for objects of any size, as well as for networks of objects.
TERA advantages:
- no need to place any server equipment in the field;
- Access to the tERA internet portal is possible with any device connected to global network;
- not special configuration of network equipment is required for the facility where the automation systems that are supposed to be controlled are installed;
- detailed information on equipment and management capabilities depend on the type of user set by the local administrator;
- automatic generation of reports as per schedule and upon the occurrence of certain events that require the intervention of the service personnel;
- support for updating the software of field controllers;
- built-in tools for analyzing equipment behavior by comparing parameters over time and between different objects;
- the user interface can be either minimalistic, consisting only of tables and graphs, or designed with taking into account the wishes of a particular customer.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image011.jpg)
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image012.jpg)
The use of the tERA service is especially important for networks of small and medium-sized facilities, where it is impractical to use physical dispatch servers due to the small amount of equipment at each of the facilities, and the number of facilities themselves is large, which makes it difficult to directly connect to each of them.
Also, the tERA service is the optimal platform for service organizations offering their customers periodic maintenance and equipment repair services.
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image013.png)
User interface development tools
All dispatching tools assume the ability to create a user interface designed in accordance with the customer's requirements.
An important component of the operator's user interface is the graphic design, the efficiency of the dispatcher's work depends on the convenience, clarity and ergonomics of which.
In addition, the requirements for cross-platform support and support for mobile devices are imposed on modern means of information visualization in BMS systems.
All of the above requirements are met by the CAREL c.Web user interface development environment, which has the following main characteristics:
support for modern cross-platform visualization technologies - standard HTML and SVG graphics are used, supported by all modern platforms - in contrast to FLASH and a number of other technologies;
the development process is optimized to the maximum for the use of library elements with the minimum required amount of programming. At the same time, the experienced developer is provided with extensive customization options;
provides support for mobile devices in terms of convenience for the operator when working with small screens;
protection of intellectual property - the interests of developers are taken into account - the compiled HTML code is loaded into the target device, while the original project remains with the author;
c.Web is a single unified tool for developing user interfaces for dispatching tools of various levels of CAREL production up to the possibility of transferring projects from one system to another while maintaining functionality and minimal modifications.
c.Web
Launching c.Web and creating a project
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image025.png)
To start c.Web, select the appropriate shortcut in the taskbar and run it as administrator:
After that, the menu will look like:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image026.png)
Select the Project Console, which will bring up the corresponding window:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image027.png)
If you intend to work with an already selected project, then click the Builder button. If you want to change the current project, press the red server stop button.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image028.png)
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image029.png)
In the window that opens, specify the name of the new project and the folder in which it will be located:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image030.png)
It should be noted that if the files of a previously created project are in the specified folder, then when the editor starts, they will be opened as a new project. In this way, you can develop new projects based on previously created ones.
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image031.png)
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image032.png)
and then the Builder button to launch the actual c.Web editor.
If the server has not been previously configured, the parameters window will appear, in which you need to assign the server name, address and type.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image033.png)
In our case, the type should be Carel, and we specify the name and IP address of the target controller based on our own preferences.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image034.png)
On the Advanced tab, you must specify the paths to the folders containing the controller parameter tables available for dispatching, and to the folders where the editor will place the finished project.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image035.png)
If there is a connection with the controller via the local network, it is convenient to upload the finished project directly to the controller using the built-in FTP server, therefore, we specify the corresponding folders in the controller as target folders.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image036.png)
To fill in the Config Source field, you need to create a configuration file for controller variables, which can be done only if you have a source project.
To do this, go back to the controller application project and open it in the c.Suite development environment, in the c.design program.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image037.png)
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image038.png)
We set the checkbox Enable c.Web - this is necessary for the correct operation of the user interface project after loading into the controller:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image039.png)
We export the project variables in the format corresponding to the c.Web editor:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image040.png)
A window will open in which you should specify the folder where we intend to save the configuration file.
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image041.png)
After completing the specified actions, a message of the form will appear:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image042.png)
Since we made changes to the controller application project, it needs to be reloaded:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image043.png)
Now we can return to configuring the c.Web editor by specifying in the Config Source field the path to the folder where the variable configuration file from c.design was saved:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image044.png)
As a result, the specified window will look like this:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image045.png)
Setting the Cleanup dataroot checkbox will clear the folder where the project files will be uploaded to the controller, so if any additional files that are not included in the c.Web project are placed there during work, they will be deleted. In some cases, this is undesirable, so it is better not to check this box.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image046.png)
On the Layout tab, select the appropriate page format, taking into account the screen resolution on which the generated user interface will most likely be displayed:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image047.png)
After clicking OK, the main editor window will open:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image048.png)
Retrieving data points and snapping to objects
The first thing to do is download information about the data points that we plan to use in our project. To do this, right-click on the project name and select Acquire Datapoints:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image049.png)
If the procedure is successful, a window will appear like:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image050.png)
The read variables can be seen in the OBJECTS section of the project tree:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image051.png)
Let's start creating the user interface on the Main page. Let's transfer the Circular Meter object from the library to the project page:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image052.png)
The properties of the selected object are displayed in the corresponding editor window. To bind a variable to an object to display the value of the variable, you must use the Base property.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image053.png)
Let's bind to the existing object a variable containing the value of the current temperature:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image054.png)
And we will change a number of other parameters that determine the appearance and behavior of the object:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image055.png)
Loading into the controller
To make sure that the variable import mechanism worked correctly, let's load the resulting project with one object into the target controller.
To do this, right-click on the project name and select Distribute:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image056.png)
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image057.png)
Upon completion, by opening a browser and specifying the controller's IP address, we can make sure that the download was successful and the data is correctly displayed in the controller's web interface:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image058.png)
To change the titles of the web interface pages, you should modify the corresponding line in the code of the index.htm object located in the Library - ATVISE - Resources section:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image060.png)
Let's add an object to our page that allows not only viewing, but also changing the values of variables in the controller.
Such an object can be, for example, Read / Write Variable - it is especially convenient for use on touch screens, since it contains large buttons for decreasing and increasing values, as well as a slider.
Let's place the specified object on the page, bind it to the temperature setpoint variable and modify the object's appearance in accordance with our preferences:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image061.png)
After downloading the updated project to the controller, it will be possible to change the setpoint via the web interface:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image062.png)
Let's add a switch for changing the state of a discrete variable and bind it to turning the unit on and off:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image064.png)
Dynamic alarm indication
Let's add an alarm indication. To do this, draw a circle using the Add circle tool.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image065.png)
For a number of graphic objects in c.Web there is a set of ready-made templates, in particular, it concerns circles: by selecting a circle and choosing Templates from the menu, you can apply the template format to the selected object.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image066.png)
Make the circle red with a gradient fill.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image067.png)
To change the state of the alarm indicator depending on the situation, we will use the Add Simple Dynamic mechanism built into c.Web.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image068.png)
In the EVENT item, we will indicate the value of the alarm state variable, and in the ACTION item, we will match the state of the presence of an alarm, the blinking of the selected object and its state of invisibility in the absence of an alarm.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image069.png)
In fact, the Simple Dynamics mechanism is a wizard that, using simple visual tools, allows you to create certain sequences of actions that require programming. Simple Dynamics allows you to simplify this process, but the result is a script that can be used as a basis and later manually modified by the developer.
To display and edit the script, press the Script button on the c.Web panel:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image070.png)
The resulting script can be analyzed and supplemented.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image071.png)
For a more detailed notification of the operator about the presence of an alarm, it is advisable to add an acoustic signal to the visual notification - the flashing red indicator.
To do this, add a file containing an alarm to the Resources folder:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image072.png)
In addition, we will add one more indicator - green, which should light up when there is no alarm:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image074.png)
We will set the size of the green indicator to be the same as the red one, and to accurately position both indicators one above the other, we will use the alignment tools:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image075.png)
Let's modify the script as follows:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image076.png)
More information about the available commands and script syntax is available in the online help.
Let's add one more regulator, which we will bind to a variable that determines the alarm threshold.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image077.png)
And add labels to the indication and control elements:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image078.png)
To increase the aesthetics of the created web interface, add a gradient background using the Add Rectangle tool in the c.Web control panel.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image079.png)
Let's set the parameters of the rectangle and place it under the existing objects:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image080.png)
After loading into the controller, the web interface will look like this:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image081.png)
Embedding ready-made pages
Further expansion of the functionality of the web interface is possible using ready-made templates available for download from the c.Web section of the ksa.carel.com portal:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image082.png)
In particular, ready-made pages are available with displaying the built-in display of the WebpGD controller, graphs of logs and alarms.
To apply these templates, the corresponding files must be uploaded to the file system of the controller via FTP. To do this, you can use the FileZilla program:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image083.png)
The folders downloaded in advance should be prepared for copying to the controller's HTTP folder.
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image084.png)
If the web interface has already been loaded into the controller up to this point, this folder will not be empty, and the template folders should be added to the existing files:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image085.png)
Upon completion of the data transfer process, the controller's HTTP folder will look like this:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image086.png)
To use the templates, it is proposed to add a menu with three items to the main page of the user interface: WebpGD, Trends and Alarms.
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image087.png)
We'll also add a new page named WebpGD.
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image088.png)
In the File menu, select the Settings item to configure the parameters of the new page:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image089.png)
Let's set the page size to 900 by 500 pixels and then use the Add Foreign Object tool:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image090.png)
Let's draw a rectangle of 460 by 800 pixels - this is the area where the controller screen and control buttons will be displayed.
By clicking on this zone, we get a window for editing the object's script, where we add the command to refer to the previously loaded template page:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image091.png)
To display the created window, we will use the QuickDynamics mechanism, which offers a number of ready-made navigation and control functions.
Let's select the Open PopUp Display action:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image092.png)
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image093.png)
And link it to the WebpGD page:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image094.png)
As a result, we get:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image095.png)
To display trends and alarms, create the corresponding pages:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image096.png)
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image097.png)
Let's link them to the menu on the glorious page using hyperlinks:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image098.png)
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image099.png)
respectively.
To return to the main page, place on the new pages a BACK button with the corresponding hyperlink:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image101.png)
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image102.png)
The resulting web interface will look like this:
![](https://i0.wp.com/mir-klimata.info/upload/files/i/image103.png)
The floating window displaying information from the controller screen can be moved to a convenient place and closed.
Trending and Alarm Pages:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image104.png)
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image105.png)
Optimizing performance at low communication speeds
It should be noted that at a low connection speed (for example, when connecting with mobile devices in areas with poor cellular network coverage), a message about the loss of connection with the controller may periodically appear:
![](https://i2.wp.com/mir-klimata.info/upload/files/i/image106.png)
To increase the allowed response time from the remote controller, you can use the command
webMI.setConfig (“data.requesttimeout“, 3000);
in the script of the Default page:
![](https://i1.wp.com/mir-klimata.info/upload/files/i/image107.png)
This command increases the allowed delay to 3 seconds.
In the next issue, we will continue to publish fragments of a new training course on automation, which is part of the training program at the Training and Consulting Center "UNIVERSITY OF CLIMATE".
Ventilation: Air exchange in rooms to remove excess heat, moisture, harmful and other substances in order to ensure an acceptable microclimate and air quality in the serviced or working area with an average insecurity of 400 h / year - with round-the-clock work and 300 h / year - with one-shift work during the day time (SP 60.13330.2012.)
Ventilation is supply and exhaust.
Supply air is ventilation, in which purified fresh air of a given temperature and humidity is supplied by supply units and central air conditioners.
Exhaust ventilation is a ventilation in which air is removed from the room using exhaust fans.
The inflow and exhaust must be equal in volume (the exception is anti-smoke ventilation - when the supply air is backed up along the escape routes). Inside the building, the supply air and extract air are distributed unevenly. For example, in a food preparation room, in sanitary facilities, in garbage collection rooms, the balance should be negative (exhaust more hoods). Then odors and dust will not spread over all areas and will be localized.
If unpleasant odors and dirt are spreading throughout all rooms, this means that the balance ratios are violated. Most often this happens for the following reasons - an error in the design of the system, clogged ventilation ducts, improper operation of the automation system.
Air exchange rate—Determined by the number of air exchanges in the room per unit of time. It is equal to the ratio of the volume of air supplied to the room per unit of time to the volume of the room. The air exchange rate can be variable, it depends on the number of people in the room, temperature, humidity, etc. The multiplicity control should be carried out automatically.
In addition to providing comfortable conditions in the premises, automation of ventilation systems:
![](https://i0.wp.com/rina.pro/data/uploads/images/preview/vent02icekalach.jpg)
The process of operation of a non-automated ventilation system is as follows: the room has become stuffy, the operator raises the performance of the ventilation system, the room becomes cold, the operator reduces the performance of the ventilation system. This example has nothing to do with the operation of modern ventilation systems, but illustrates the main task of an automation system that must be performed - creating comfort for visitors to a building or providing specified conditions for production.
General algorithm of the system. The main parameters of indoor and outdoor air are constantly monitored, air temperature, humidity, presence of foreign gases and impurities in the air, CO2 concentration, etc. are measured. The data is sent to a microprocessor controller and analyzed. When the values go beyond a certain interval (these values are set when setting up the system, they are called "setpoint"), the controller transmits a control signal to start the actuators, fans, coolers, heaters, dryers, valves and dampers that control the cross-section of air ducts, etc. return of parameter values to the specified range, the controller sends correcting signals.
The need for maintenance is determined by indirect parameters, by a drop in pressure or a decrease in the speed of air flows in the ducts, energy consumption of electrical equipment, and a comparison of the system parameters with the average for a given operating mode. The information displayed to the operator informs about the need to change the oil in the compressor, change filters, clean the air ducts, etc.
The automation of ventilation systems consists of the following elements:
- Sensors and converters;
- Regulators;
- Executive mechanisms;
- Automation boards (controllers, control contacts).
Sensors and Transducers
Sensors- these are elements of ventilation automation systems that serve to obtain information about the real state of the controlled object. With their help, the feedback of the control system with the object is carried out according to the following parameters: temperature, pressure, humidity, etc.
In order for the information from the sensor to be transmitted to the system in the form of a digital code, each sensor is equipped with a converter.
The optimum mounting locations for the sensors are indicated in the instructions supplied with them.
Temperature sensors can be for indoor and outdoor use; overhead on the pipeline (to control the temperature of the pipeline surface) or ducted (to measure the air temperature in the duct). Indoors, temperature sensors are installed in places that are neutral relative to heat or cold sources, outside the building in places where the sensor will be protected from wind or direct sunlight.
Humidity sensors are a unit with an electronic device that measures relative humidity and converts the data into an electronic signal. There are external and internal versions. They are installed in places with stable humidity conditions; it is not allowed to install them near heating radiators, air conditioning units, near sources of moisture.
Pressure Sensors are subdivided into pressure switches (mechanical measurement of differential pressure and electrical conversion) and analog pressure sensors (conversion of pressure directly into an electrical signal, for example, using piezo elements). Both are used to measure pressure both at one point and the pressure difference at two points.
It is advisable to install both external and internal sensors in two or more, for example, on the north and south side of the building. In modern systems, all external climate sensors are combined into a single weather station.
Flow sensors measure the speed of movement of a liquid or gas in a pipeline or air duct. The liquid flow rate is calculated by the formula inside the processor unit based on the pressure difference and other parameters (temperature, pipeline cross-section, density).
Executive devices
Executive devices should be considered in relation to drive control.
It is an important element in a process such as ventilation control, which has the role of implementing the drive part of the automation. These mechanisms can be either electrical or hydraulic.
Valves, dampers and frequency controllers can act as executive devices.
Regulators
Regulators- This is one of the main elements of the ventilation automation system, which provides control of the actuators according to the readings of various sensors.
According to their functional purpose, these elements of ventilation systems are divided into speed controllers and temperature controllers.
Speed regulators are single-phase and three-phase (as well as motors). They also come with smooth or step control, while the choice of the control method depends on the power of the fans. The most modern and economical method is the speed of rotation of pumps and fans using frequency converters (FC). Despite the high cost, VFDs are economically justified even on motors with a power of more than 1 kW.
Temperature regulators depending on the control method, there are threshold ones that control the temperature using a fully open or fully closed damper (for example, a car thermostat), and with proportional differential control (PID), they allow you to smoothly control the temperature in the operating range.
Control of regulators in ventilation automation systems is carried out from control panels.
Automation panels
The operation of an automated system, its convenience, reliability and safety of operation directly depend on the process control algorithms (specialists who performed the design and commissioning), as well as on the capabilities of the components. The algorithms are implemented at the software level and are "sewn" into freely programmable controllers installed in automation panels.
When connecting sensors to the automation panel, the type of signal transmitted by the converter (analog, discrete or threshold) is taken into account. Expansion modules that control device drives are selected in the same way.
The ventilation system shields are power, control or combined, if the system is small. Ventilation control panels provide:
- Turning on and off the ventilation system;
- Equipment status indication;
- Protection against incorrect connection of the supply voltage and short circuit;
- Air handling unit performance management;
- Air filter status indication;
- Protection against overheating of electric motors;
- Frost protection for the air heater;
- Maintenance and control of the air temperature at the inlet of the ventilation unit and in the room;
- Possibility of using temporary manual control algorithms.
Designing a ventilation and air conditioning automation system
The ventilation and air conditioning automation system is one of the most complex projects of building engineering systems.
This is due to the large number of control points and actuators in the system and taking into account several operating modes of the system, including winter and summer. Provide:
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The project is being developed on the instructions of technologists - specialists, developers of the ventilation and air conditioning project. The standard set of drawings includes:
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System operation modes. Work in the building automation and dispatching system
The ventilation system automation panel must ensure operation in the following modes:
By hand... In this case, the system is controlled manually.
Automatic autonomous, with data transfer to the dispatching system. In this case, switching on and off occurs autonomously, without taking into account the readings of adjacent engineering systems, while notifications about the operation of the system are transmitted to the dispatcher.
Auto as part of an automated building management system. In this mode, the ventilation operation is synchronized with other life support systems of the building. All building systems controlled by the developed algorithms form the building automation and dispatching system.
Sometimes, cunning integrators think of an automatic stand-alone system as fully automatic. The customer is aware of this when they begin to receive higher than expected utility bills.
The system is controlled using building management protocols. The most famous are LonWorks, ModBus, BACnet.
Ventilation control in case of fire
When designing ventilation automation systems, take into account their operation in the event of a fire.
According to SP 60.13330.2012, for buildings and premises equipped with automatic fire extinguishing installations or automatic fire alarms, automatic actions of electrical receivers of ventilation systems should be provided:
- Shutdown in the event of a fire in a room or in a ventilation system, which can be carried out centrally, cutting off the power supply and ensuring that the fire dampers on the distribution boards of the ventilation systems are closed, or individually for each system in order to prevent the spread of fire through the ducts and stop the flow of oxygen to the flame;
- Switching on smoke ventilation systems on escape routes and in security zones, or smoke ventilation in the room where the fire occurred, depending on the design solutions;
- Activation of systems for the removal of gas and smoke after a fire.
Air conditioning: Automatic maintenance in closed rooms of all or individual air parameters (temperature, relative humidity, cleanliness, movement speed and quality) in order to ensure, as a rule, optimal meteorological conditions, most favorable for the well-being of people, maintaining the technological process, ensuring the safety of values (SP 60.13330.2012).
Air conditioning systems are divided into three main groups:
Split system... This is an air conditioning system consisting of two units: external (condensing unit) and internal (evaporative). The principle of operation of the system is based on the removal of heat from the air-conditioned room and transferring it to the street. A split system, like any air conditioning system, works on the same physical principles as a household refrigerator.
Central air conditioning systems combined with ventilation systems... The main task of such systems is to maintain the appropriate parameters of the air environment: temperature, relative humidity, cleanliness and air mobility in all rooms of the facility using one or more technological units, by distributing flows using a pipeline system.
At the same time, the correct composition of the air is maintained more by ventilation than by air conditioning. Supply ventilation is responsible for the inflow of fresh air, exhaust ventilation - for the exhaust of harmful impurities.
The air handling unit serves to process air and supply it to the serviced premises. Air processing means cleaning it from dust and other contaminants, cooling, heating, dehumidifying or humidifying.
Multizone systems... They are used for facilities with a large number of rooms where there is a need for individual air temperature control and special requirements for the comfort of rooms, for example, rooms for server rooms or technological equipment that require a large heat sink. Structurally, a multi-zone system consists of one or several outdoor units connected by freon pipelines, electric power and control cables with the required number of indoor units of wall, floor-ceiling, cassette and duct design.
The most common multi-zone systems are chillers, fan coil units, and central air conditioners.
The automation system allows the air conditioning system to provide the necessary, sometimes significantly different, parameters in the premises, while avoiding excessive consumption of electricity (VRV and VRF systems).
Possible design error: Do not split northern and southern contours heating and air conditioning in large buildings. As a result, one half of the workers are comfortable, while the other half either freezes or overheats.
Components of the system
The control of the central air conditioning system combined with the ventilation system can be decomposed into the control of the following parts:
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In multi-zone air conditioning systems, they control the operating modes of the outdoor (central) unit, the operating modes of each of the indoor units, and the distribution of refrigerating power along the circuits. In these systems, each indoor unit is equipped with an electronic expansion valve that adjusts the amount of refrigerant supplied from the common circuit based on the heat load on that unit. As a result, the system maintains the set temperature better than conventional household split systems.
What parameters can be controlled
The automation of ventilation and air conditioning systems allows them to perform the following functions:
- Regulate the temperature and humidity of the air entering the supply duct system;
- Maintain air parameters within sanitary standards using multiple management tools;
- Switch the air conditioning and ventilation systems to energy-saving operating modes during hours of reduced loads;
- If necessary, transfer the systems to non-standard and emergency modes of operation;
- Display of technological parameters of individual units of the ventilation system on local control panels;
- Notify the operator in case of failure or out of parameters of individual devices and units beyond the setpoints, as well as if any nodes of the ventilation system are in working order, although according to the regulations they must be turned off.
Technical means for automation of ventilation and air conditioning systems include:
- Primary converters (sensors);
- Secondary devices;
- Automatic regulators and control computers;
- Executive mechanisms and regulatory bodies;
- Electrical equipment for controlling electric drives.
The operating parameters of the devices and the readings of the sensors, the monitoring of which is necessary for the correct and economical operation of the system, are displayed on the local control panels and on the dispatching system consoles. Control of intermediate parameters can be displayed on the monitor automatically, when the specified range is exceeded, or through the submenus for each of the subsystems.
Supply ventilation systems are equipped with devices for measuring:
- Air temperatures in serviced premises, outdoors, and at intermediate points;
- Temperature and pressure of water (steam or refrigerant) before and after air heaters (air conditioners), compressors, circulation pumps, heat exchangers and at other critical points in the process;
- Air pressure drops on filters of ventilation units;
- Energy parameters of the system units.
Air conditioning units are additionally equipped with instruments for measuring the pressure and temperature of cold water or brine from a refrigeration station, as well as with temperature and humidity instruments during air processing.
In the central air conditioning system, the room temperature is controlled by changing the air exchange rate (the supply air temperature is set for the system as a whole). In multi-zone systems, it is possible to more accurately set the temperature for each of the rooms, by changing the mode of indoor units with refrigerant, or heat carrier (closers).
Sensors
The following types of sensors are used in the air conditioning system:
- Temperature control sensors supply air and indoor air;
- Concentration control sensors in the indoor air of carbon dioxide CO2;
- Humidity control sensors air;
- Sensors for monitoring the condition and operation of equipment(pressure and air flow rate in air ducts, temperature, pressure or flow sensors for devices with liquid circulating through pipelines, etc.).
The output signals from the sensors are sent to the control cabinet to analyze the received data and select the appropriate algorithm for the air conditioning system.
Thermostats
Thermostats are a control element of the system and can be mechanical or electronic. With the help of the thermostat, the user can set the conditions that he considers comfortable
Mechanical thermostats... They consist of a thermal head (sensing element) and a valve. When the air temperature in the refrigerated room changes, the sensitive element reacts to this and moves the regulator valve stem. This change in stroke is used to regulate the supply of cold air.
Electronic thermostats... These are automatic devices, control panels that maintain the set temperature in the room. In the air cooling system, they automatically control the indoor unit (by changing the refrigerant flow rate or the fan speed), the purpose of their operation is to create a user-specified temperature regime in the room.
Mechanical and electronic air thermostats differ only in the way the temperature is set. Their temperature control mechanism is identical - according to the signal transmitted over the cable line. This is their difference from regulators on radiator batteries.
Actuator drives
To the actuators of the air conditioning system- air valves and dampers, fans, pumps, compressors, as well as air heaters, coolers, etc. electric or pneumatic drives are connected, through which the system is controlled. They allow you to:
- Stepwise or smoothly (when using frequency converters) regulate the fan speed;
- Control the state of air valves and dampers;
- The performance of duct heaters and coolers is regulated;
- Regulate the performance of circulation pumps;
- Humidifiers and dehumidifiers, etc. are controlled.
The analysis of signals from sensors, the choice of the operation algorithm, the transmission of the command to the drive and the control of the command execution take place in the controllers and servers of the automation system.
The control of electric motors of compressors, pumps and fans, especially with a power of more than 1 kW, is most economically carried out with the help of frequency converters. The figure shows the possible economic effect of using inverters in air conditioning systems.
Air conditioning automation panels
Automation panels are a tool designed to control the air conditioning and ventilation system. The main element of the control panel is a microprocessor controller. Automation controllers are freely programmable, which allows them to be used in systems of various sizes and purposes.
When connecting sensors to the automation panel of the air conditioning system, the type of signal transmitted by the converter is taken into account - analog, discrete or threshold. Expansion modules that control device drives are selected taking into account the type of control signal and control protocol.
After programming, the controller brings the system to the specified parameters and the time cycle of operation, then the system can function, in a fully automatic mode it is carried out:
- Analysis of the readings received from the sensors, data processing and making adjustments to the operation of the equipment to maintain the specified parameters of the environment inside the room;
- Displaying information about the system to the operator;
- Monitoring the operation and condition of air conditioning equipment with information display on display panels;
- Protection of equipment against short circuit, overheating, avoidance of wrong operating modes, etc .;
- Monitoring the timely replacement of filters and maintenance.
Air conditioning automation system design
The air conditioning automation project is carried out taking into account the technological requirements of the HV design specialists:
- Refrigerating machines, circulation pumps, two- and three-way valves, and other equipment are subject to automation;
- Summer, winter, transitional, emergency operation modes of systems are taken into account;
- It provides for the synchronization of the operation of refrigerating machines, circulation pumps, valves;
- Provide for switching the main and backup pumps, for uniform resource consumption;
- Provide for the transfer of information to the building dispatching system and reactions when an alarm signal is received from the fire alarm system.
A typical composition of an air conditioning automation project contains sheets:
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System operation modes. Work in the building automation and dispatching system
Control panels can operate in three main control modes:
Manual mode... Using the remote control connected to the automation panel, it can be placed directly on the panel, or it can be mode on / off buttons. The operator manually, directly on the switchboard, or remotely selects the operating mode of the system, depending on the parameters of the room environment.
Automatic offline mode... In this case, turning on, turning off, selecting the operating mode of the system occurs autonomously, without taking into account the data of other climatic systems, with the notification of the dispatching system.
Auto mode taking into account the algorithms of the building management system. In this mode, the heating operation is synchronized with other life support systems of the building. More about
To ensure the required conditions for the proper movement of air in rooms, to create reliable ventilation and air conditioning systems, in order to reduce the need for maintenance personnel, as well as to save energy and preserve cold and heat, they resort to the use of automated air conditioning and ventilation systems, which include other things allow automatic shutdown and activation of equipment in emergency situations.
In order for the automated system to work correctly and most economically, control devices are placed on the boards to monitor the main parameters. At individual nodes, in order to be able to track the work of individual elements, local control devices are installed to monitor intermediate indicators.
Automation of recorders allows keeping records and analysis of the current operation of ventilation equipment, and for the timely fixation of dangerous deviations, signaling devices are used to prevent disruption of the technological process and, as a result, product defects.
The indicators of the ventilation and air conditioning system are installed both in the supply ventilation system and in combined systems with air heating, and in air conditioning systems. It is important to control the air temperature along with the control of the parameters of the coolant.
As for air conditioning specifically, it is important to monitor both the humidity of the air and the temperature of hot and cold water, as well as pressure in order to properly regulate the operation of the pumps that supply water to the irrigation chamber.
Depending on how accurate the adjustment of the maintained parameters should be, on the purpose of the system, on the economic and technical feasibility, a positional, proportional or proportional-integrated way of controlling the automated system is selected. And depending on the type of energy that is used to ensure the operation of the system, the control system can be electrical or pneumatic.
If the company does not have a compressed air network or its installation is economically unacceptable, then an electrical control system is used. If the company has a compressed air network (with a pressure of 0.3 to 0.6 MPa), or for fire safety purposes, a pneumatic control system is used.
The principle of automatic air temperature control consists in mixing recirculated air and outside air, as well as varying the operating modes of the air heaters. These methods can be used together or separately. At the same time, thanks to the regulation in the air conditioning system, the required temperature, pressure and relative humidity are achieved.
An automated supply ventilation system is characterized by measuring the air temperature in the room (after the fan), and the temperature of hot water before and after the heater. At the same time, thanks to the temperature controller, which automatically acts on the hot water control valve, the room temperature changes in the desired direction.
The system has two temperature sensors whose function is to prevent the air heater from freezing. The first sensor monitors the temperature of the heat carrier after the heater (in the return pipe), the second - the temperature of the air between the heater and the filter.
If, during the operation of the ventilation unit, the first sensor detects a decrease in the temperature of the coolant to +20 - + 25 ° C, then the fan will be automatically turned off, and the control valve will be fully open to supply the coolant to the heater for warming up.
If the temperature of the incoming air is more than 0 ° C, then the freezing of the air heater is, of course, impossible, and there is no need to turn off the fan, there is no need to open the hot water valve, - the second sensor will disconnect the air heater frost protection unit.
Let the fan be turned off at night, and the heater must be protected from freezing, then the second sensor (in front of the heater), fixing the temperature below + 3 ° C, will open the valve to supply hot water. When the heater is warmed up, the valve will close.
This is how the automatic two-position regulation of the air temperature in front of the heater is realized when the fan is off. When the system is started, the heater is preheated before the fan is switched on. At the moment of turning on the fan, the damper opens.
One of two schemes can be used to heat the air. In the first scheme, installed in the flow of heated air, the thermostat, when the air temperature deviates from the setpoint level, turns on a motor valve that regulates the supply of the heat carrier to the heater (it is advisable to use it if the heat carrier is water). Water enters the heater in proportion to the position of the valve above the seat in height.
When steam is used as a heat carrier, then its supply will not be proportional, and then the second control method is suitable. In a scheme suitable for steam, the thermostat controls a servo motor connected to the throttle valves that regulate the ratio of the bypass air to the air flowing directly through the heater.
Air humidification in the nozzle chamber is controlled by one of two methods based on adiabatic saturation. Coefficient? R is directly related to the coefficient of irrigation p, and changing p, we change? P. The humidity regulator controls a motor valve installed on the discharge side of the pump, which supplies water to the nozzles from the chamber sump. But there is also a second way.
The second method is that by changing the temperature of the air passing through the heater, you can change the humidity, leaving it intact? and p. Simply the humidity regulator in this case regulates the supply of the heat carrier to the heater.
The following process is used to cool the air. The air transported through the channel enters the nozzle chamber, where it must be cooled by sprayed cold water. The position of the throttle valves is changed so that part of the air flow bypasses, and part of it into the nozzle chamber. The temperature does not change in the bypass channel.
After a part of the flow passes through the nozzle chamber, the separated flows are re-combined, mixed, and as a result, the air temperature becomes the right one in accordance with the conditions in the room. The proportion of air passing through the nozzle chamber or bypassing is adjustable and can be as high as 100% - the entire flow through the chamber or the entire flow through the bypass channel.
Which system to choose - proportional or two-position? Depending on the ratio of the production of the regulating agent to the volume of its consumption. If the production of the agent is much greater than the consumption capacity, then the proportional system is better, otherwise - the two-position system.
When deciding on the construction of a humidity control system in the room, the amount of water vapor that the room air will be able to receive is determined.
The temperature in the room is influenced by the internal surfaces in it, and for simplicity we will assume that the things located in the room do not affect the air temperature.
It is generally known that surfaces differ in temperature from air, and since they are large, the thermal effect always turns out to be such that the air temperature becomes corresponding to the surface temperature, and a change in air temperature indicates a changed surface temperature.