Make a burgundy from a gas cylinder with hands. Oven from the gas cylinder with your own hands: step-by-step instructions. Production of pyrolysis two-chamber stove

Heating devices are used not only in residential, but also in industrial premises. There are a great set of modifications, because the workshops are usually not intricate conditions. Therefore, they establish all that is available and economically - from bourgeoie to technically thoughtful heating systems.
Today we offer for consideration one of the most interesting stove models. The furnace-rocket or jet furnace is fundamentally different from the other high degree of heating and convection of the housing, which is made either of the bricks (stone oven) or from thick-walled metal. This heating device is equipped with water circuits, connect to radiators and receive a practically a full-fledged cost-effective system of heating.
Our version of the jet furnace author of the self-catering offers from an empty propane balloon. Small modernization, minimum of details and in front of you a great version of the heating furnace for the production workshop!

Principle of operation of the furnace

The furnace consists of a fuel, warmed tank and chimney. The fuel is made in the form of a curved pipe, in which the burning of firewood occurs in its lower part. Hot air rises along the vertical pipe located in the center of the heated container, which in our case is made of a gas cylinder. Lifting up, hot air heats the walls of the container, and gradually cooling down, it turns out the bottom through the chimney, which creates air convection and traction in the furnace.

Materials:

Gas cylinder from under propane;
Square pipe welded from paired corners;
Metal corner 50x50x5 mm;
Round pipe for chimney with swivel knees;
Auxiliary metal elements: plates, cutting corners, plugs.

Instruments:

For metal cutting: inverter plasma cutter or bulgaria with credit and cutting discs;
Welding machine;
Metal straight corner, roulette, marker for marking;
Bubble level, hammer, metal brush.

Making a stove-rocket

Before you take care of work, it is necessary to remember that gas cylinders are extremely fire and explosive. They must be thoroughly rinsed with water, accumulated during the cylinder, since even small residues of liquefied gas during cutting can lead to an explosion of the container.

Preparing a balloon

The household cylinder from under the propane consists of a neck, shelter and bottom. It is usually placed vertically, so the shut-off reinforcement remains in the most prominent place in the center of the cylinder. From it it is necessary to get rid of, slightly confrontation with a hammer.

By revealing the roof key fitting with a cylinder with water to wash off the residues of liquefied gas. We leave the water stand for some time, and then neatly tilting the container drain it. Even after such measures, we carry the cylinder carefully to the processing place. Using a plasma cutter, cut off the bottom of the cylinder.

Cut the pipe and blade the fuel

The next step is cut metal corners in size of the loading chamber, fireboxes and air duct. Cut them with a grinder or plasma cutter, and cook each of them along the ribs.
Connections will be located at different angles. The dimensions of these elements are as follows:

Vertical duct - 900 mm;
Horizontal furnace - 500 mm;
Feeder or loading chamber - 400 mm.

The furnace with the air duct is connected perpendicularly. Cut off the ends of these pipes on the UCU at 45 degrees, and cook from all sides of the pipe. Since the metal in the process of welding is heated above 1500 degrees Celsius, it may be a story. Therefore, it will not be superfluous to check the accuracy of the compound with a metal corner.

The location of the loading chamber will be inclined, so the feed of the feeder must be trimmed at an angle of less than 45 degrees. I exhibit it on the fuel tube in several centimeters from the edge of the furnace, where the ash bar will later be located. On the markup of the pipe cross section, we make a slot at the site of the connection of the elements, and cook it at the place.

The fuel should be exhibited smoothly and securely fixed. The reinforce it will serve as a small segment of the corner, from which the pipes were made. Cutting it precisely in size, and exhibit on the bottom of the cylinder, checking the identity of the flat line between the planes of the cylinder with a metal corner.

Weganing up the fuel, reinforcing the vertical pipe of the duct with metal plates or corners. We place the landing place for it on the wall of the cylinder, and we make a slot with plasma or grinder. The more accurately the carved excavation will be, the easier it is then to boil it.

I exhibit the fifthly so that the vertical pipe inside the cylinder is located strictly in the center. Wrought by the welding machine the bottom and fuel pipe.

Put the hole on the tip of the cylinder will help an ordinary bolt or a similar piece of metal. We insert it into the hole, and weld to the cylinder. Clean the seams can be a grinding disk and a grinder.

The autonomous heating system is not always appropriate to use, sometimes episodic room heating is required. In this case, you can use electrical heaters or bourgearies.

The second option is more economical, especially since it can be made at home from a girlish material. The easiest performed by the burzhuyka from the gas cylinder.

Due to the fact that it uses very thick metal for the manufacture of cylinders, the burzhuyka will last long enough. In addition, the furnace design is very simple, which will allow any person having a welding machine and a little experience in this business, make it yourself.

Principle of operation

The principle of operation of this furnace on firewood is quite simple. All that will be needed is to lay firewood on grille from grate and light them.

This will allow the metal cylinder to warm up. One of the advantages of such a design is a quick heating. Although after the firewood in the stove blocked, the surface also quickly cools.

Choice of cylinders for burzhuyki

The cylinder will be required for the manufacture of the case, but how to understand what is needed if the size of the gas cylinder is different. The smallest whose amount is 5 liters, is not recommended to use for these purposes.

From the cylinders by 12 and 27 liters, it turns out a bourgeitarian with a low power, which is suitable for heating a small room. The optimal option is the balloon for 50 liters. Its height is 850 mm, the diameter is 300 mm.

Due to the thick walls, any material can be used as fuel. In addition, its weight is not very big, so the bourgeitogo from the gas cylinder is easily manufactured by one person.

In addition, there are 40-liter industrial gas tanks that have the same volume, but have a smaller diameter.

Unlike the first option, the use of the gas reservoir complicates the work process. Its weight is greater, and the length exceeds the previous option.

When performing work from the gas tank, you can get the result of longer warm-up, but also the cooling of the unit will take place much slower.

Doors for Bourgehogi

For these purposes, you can buy the doors or make them yourself. At the first time you choose cast structures. The burzhuyka contains two doors in itself, one to bookmark the firewood, the other at pissed. The laying door must be larger.

For the manufacture of the door take a piece of balloon wall. In addition, the loops are selected, which are welded to the base of the bourgear. In addition, you need to weld the latch to the door.

Colonsets

The easiest option does not provide for the presence of grate, especially if it is a bourgeois with a horizontal location. An additional metal strip is welded to increase the heat transfer.

If in the horizontal version you need to install grate, then the pallet for ash is welded below.

In the vertical version of the trees are set more often. To do this, rods from thick reinforcement are welded in the inner part of the furnace. It will perform the role of grate. The only drawback is the extension of the reinforcement, but in any case can be a new one.

Making bourgearies do it yourself

First you need to check the gas cylinder for gas balances. This is performed by unscrewing the valve, and the exit jet is sent in directions from themselves.

After the gas flow is dried, the container turns over and residual condensate. This process is accompanied by an unpleasant odor, so it is recommended to drain it into a special dishes that can be thrown out.
Then the balloon is filled with water to the throat. This will help finally get rid of gas residues.
After that, the water merges.
Now the balloon is fully ready for re-equipment. On the cylinder make marking for chimney and doors. With the help of the grinder, the marked places are cut.
From cut slices made doors, welding loops and valves, grilles (grate) as well as chimney.

Types of bourgeoke

Bourgeisters can be of various shapes and structures, but the principle of work remains unchanged. The burzhuyka from the gas cylinder can be of two types:

Horizontal.
Vertical.

For the first option, the balloon is placed horizontally. The upper part is cut off, grave grilles are installed inside, which can be made of fittings.

After that, proceed to the front. Circle cut from the sheet steel, the diameter of which corresponds to the diameter of the future furnace. Inside the workpiece cut rectangles for doors.

The curtains are welded to the finished billet and do the doors on them. The resulting structure is welded to the front.

The chimney will be located on the back, for this you do the hole, the diameter of which is equal to the diameter of the pipe.

For the second option, the balloon is located vertically. To perform the work of the furnace arrangement, you can use in two ways.

The first contains several stages of execution, which takes longer, but when installing difficulties are much less.
The second way is more economical in terms of time, but extremely inconvenient when installing.

After that, grate grilles are prepared. To secure them in the oven you need to work hard, with the first way it is easier to do this, because through the sliced \u200b\u200bupper part, the grate grille is easily installed. With the second way, it is harder to do this.

By installing the lattice, you can proceed to the welding of curtains and the placement of the door. For tightness, the connection site is placed asbestos-cement cord.

The next stage is chimney. It can also be installed in two ways:

Through the hole in the top of the cylinder.
Through the side hole.

With lateral location I use additionally knee.

And the last stage is the final assembly. If the upper part of the cylinder was cut, it is welded and fastened with chimney, which can be of different lengths and configuration.

Video: Bourzuyka oven gas cylinder

It is cold season, which means that we all very much warm. In essence, a person survived on earth due to the fact that he learned to control fire, because the flame was the source of heat, as well as the method of cooking. But now we will talk not about evolution ...

It will be about a very simple bourgear, which is made from the gas cylinder. The appointment of this burzhuyka is to heat when burning, since there is nothing to accumulate hot here. Such a burzhuyku decided to do for himself on the street to rest in nature in cool evenings for a cup of pivas or wine. Of course, our person will be able to make such a stove without any problems and use a garage or other technical room to warm up. Everything is done simply and practical.

Materials and tools that used

List of materials:
- old gas cylinder;
- door hinge;
- a piece of pipe for the chimney;
- nuts with nuts;
- bolt with nut or something else for the manufacture of door handle;
- some scrap metal for the manufacture of furnace support (or another gas cylinder).

List of tools:
- with cutting and grinding discs;
- ;
- ;
- refractory paint;
- Spanners, pliers and other little things;
- Roulette, marker.

The process of manufacturing burzhuyki:

Step one. Preparation of the cylinder
This is a very important step, your life and others may depend on it! Even empty at first glance, the cylinders probably contain the remains of the gas that explodes when cutting the cylinder. In this regard, all cylinders before work must be cleaned. The easiest way is to pour into a water cylinder, preferably warm and then pour out. Bolon fill up to the neck, we repeat the procedure several times. To do this, unscrew the cylinder faucet, and then turn the balloon to drain the remains of the gas.

The most proven option of delivering a balloon from all gas residues is its heating. My balloon, and then we divorce the fire around him and go out to a safe distance. After warming up, the balloon will be fully safe for work.

Step second. Cut the balloon
This burzhuyku author built from two small gas cylinders. Half of one cylinder is used as a support for the entire furnace. Well, the second cylinder is the case directly the oven itself. But you can use one balloon, most importantly, come up with support for him. It can easily be made from a corner or pipes.

Balloon for support The author cuts in half into two parts. It is focused on the welded seam, which is held in the middle of the balloon.

Step Three. Problem with paint
The paint from the cylinder must be removed, as it is not a heat-resistant and after the extracts of the oven will be lit and pepper. It is quite problematic to remove it mechanically, the author found a way out of the position by throwing the billet to the fire. As a result, the paint burned, and the residues easily starred using a metal brush.

Step fourth. Welding components
Now a whole cylinder must be accepted to half, which we cut off earlier. To do this, the author is joining the cylinders at the installation site of the cranes and grabbing welding. Making sure that everything connects exactly, the author finally welds these parts.

Pitch fifth. We do a hole for chimney and cut the door
In the top of the furnace you need to cut a hole for the pipe. It is not necessary to do it perfectly round, as this is a rather difficult task if you use a grinder. In principle, nothing bothers to make it square, just smaller than your pipe. In any case, the author welds the end of the jack.

You also need to cut the door. First, check its location using the marker, and then make one vertical slot from the other side where the loop will be mounted. Do not cut the door until the door is completely, take the drill and impert the holes under the bolts that will be screwed down. Now it is much easier to do it, because you do not need to measure anything, keep it and so on.
Well, only after that finally cut the door.

Step six. Put the chimney
Already now you can welcome the chimney. Use the length and diameter of the pipe to its discretion, the longer it will be thicker, the stronger the thrust. But with a strong traction, fuel burns quickly, so find the best option. Pipe first grab, make sure it is installed vertically, and then make a good weld so that there are no big gaps.

Step seventh. Krepim door
Door The author hits on the loop. Earlier, we have already drilled holes for this business. Now we take small bolts with nuts and wrench. Easy and just screw the door to your place. Fasten the hinges by the author decided on the inside, but this is already a matter of aesthetics.

Step eighth. Installing knob

The handle is here quite an important element, since you will often open and close the door. The handle must be done so that it is not very heated, since the metal surface of the furnace will warm very much. It is better to make a handle as long as possible, use some insulating materials and so on.
Drills in the door hole and screw the handle.

Step nine. Preparation of the surface to painting

In order for the paint well to the metal, it needs to be carefully cleaned. To do this, you can apply a grinder with various nozzles. A nozzle from a wire brush is suitable, or the nozzle for grinding. All metal must be glistened. After machining, the surface would be good to wipe with a cloth moistened in acetone, it will finally remove all fat deposits and so on.

Step ten. Air flow

Any furnace needs oxygen, as the burning without it is impossible. In order for the air to enter the furnace, the author drills in the bottom of a row of holes. Their diameter and quantity is selected experimentally. Ideally, for long burning, you would need to do with the adjustable window, that is, the door, but all this complicates the design.

In principle, limit the burning intensity by installing the valve to the pipe.

Step 11. Painting Furnace
The furnace must be painted, since when heated, the usual steel is very oxidized. This will lead to ugly appearance, and the metal collapses rather actively. The first thing the furnace is preferably covered with soil so that the paint lay well, but it is not necessary. Paint you will need a necessarily heat-resistant, as any other will burn instantly, as the furnace is heated to several hundred degrees (sometimes before red). Paint the author does brush.

After the first protood, such paint can first ride a little, but this is normal.

Those times were passed when the bourgeois oven was used for the heating of residential premises and cottages. Today, such devices are heated except garages and utility rooms.

The optimal option for making your own hands

The main disadvantage of the classic burzhuyka is its low cost effectiveness, which is expressed in significant fuel consumption and fast coolest after its brave. Therefore, its converted options are currently applied. One of the most popular ways to make a gas cylinder oven to use an old gas cylinder for this. Its sizes are different: miniature models for 5 liters in this case are hardly suitable, since the stove will have limited heating abilities.

As for the cylinders by 12 and 27 liters, the power of the heater made of them is enough for maintenance of small square rooms. Such devices are able to issue no more than 2-7 kW of heat: they are sometimes used as hiking stoves. To make stationary bourgeitakes from a gas cylinder for a garage or cottage - it is recommended to use tanks per 50 liters, 85 height and a diameter of 30 cm. The wall thickness is quite enough to load any fuel. At the same time, the weight of the balloon allows you to work with it alone.

There is also an option with industrial gas reservoirs by 40 liters: with approximately the same volume, they have a smaller diameter (25 cm), greater height and thicker walls. Operating a cylinder from under freon is much more complicated - it is longer, and heavier than the household 50-liter container. In the presence of appropriate equipment, it can be shortened to 70 cm: the burzhuyka manufactured in this way will have thicker walls. As a result, it will get more time and fuel onto it, however, it will cool the stove much longer.

Production of the door for burzhuyki from the gas cylinder

There are several options for arranging the door for a furnace from the gas cylinder:

Ready-made goods. There are ready-made modular structures consisting of a confusion and a trap door. To embed such a module into a homemade stove, in the cylinder body it is necessary to cut the corresponding niche in size, equipping it with a frame of welded corners. The cast design is attached to the frame bolts. Sealing the cutout under the door is carried out using a small side (metal strip 10-20 mm wide), which is welded to the entire length of the case.
Homemade design. To save funds, instead of purchased door, a homemade design is sometimes used, made of a carved piece of wall. In this case, the availability of loop will also need. The simplest option is to buy ready-made canopies, and welcome them to the surface of the furnace from the gas cylinder with their own hands. Folk crafts make homemade loops using a thick chain link for this.

Getting Started on the manufacture of a stove from a gas cylinder with your own hands, it is important to take care of the safety technique. Inside the old product there may be a fuel in a liquid or gaseous state: therefore, before cutting or cooking a metal container, the gearbox is removed and the residues of the gas are removed. For loyalty, it is recommended to fill the inside of the cylinder with water, and let it stand for a month.

Need a grate for the oven

The most simple drawings of the furnace from the gas cylinder do not contain a grate in itself. First of all, it is typical for small vertical bourgeokes, inside of which too little space for additional compartments. This version of the stove consists of a housing on the legs, one door and the upper nozzle for switching chimney. In order to increase the level of heat transfer of the device, its walls from the outside are additionally equipped with a welded steel stripes. The upper part, besides the chimney, has another cutout: if you install the cover on it, it turns out a comfortable tile for cooking and water heating.

In cases where the presence of a grate is necessary, the horizontally located cylinder is complemented by a pallet for the accumulation of ash. The vertical models of the stove from the gas cylinder long burning are more convenient to install the grate, as the places in them are much greater. To do this, a grid of thick reinforcement rods is placed in the capacity: ready-made cast iron products of the desired dimensions are almost not found. The disadvantages of such structures are their rapid burnout and the complexity of the repair: for this it is necessary to cut the old fittings, and a new tooling. A more convenient option is to welcome inside the furnace from a propane ballroom fragments of a thick corner or fittings as a stand: a separately welded grab is subsequently mounted on it.

Ways to improve heat transfer stoves from a propane balloon

As mentioned above, the main disadvantage of the garage furnace from the gas cylinder is its weak thermal efficiency, because A significant part of the heat obtained during the combustion is simply outgoing through the chimney along with the gases.

Improve the heat transfer of the homemade stove in several ways:

Apply flue-governing. In this case, the bourgeitous design will resemble the bunch of the Bunch or Slobozhanka. This will make it possible to increase the efficiency of the device.
Lengthen the chimney pipe. In this case, a part of the heat that goes out, remains indoors. For this pipe, broken configuration is reported, without horizontal sites and negative angles.
Use smoke pipe. On the horizontally located housing of the stove from the gas cylinder on firewood, another balloon is welded in a vertical position: it will perform the role of a flue nozzle. Improving heat transfer stove here is achieved due to an increase in the area of \u200b\u200bthe heating surface. The condition in order to avoid smoke entering the room is the presence of good thrust.
Arrangement of Kamenka. This technique is widely used in the baths, where bout is used for additional heat accumulation. The metallic chimney is equipped with a grid, in which stones are covered for taking heat from the pipe and transfer it to the room. At the same time, the stones will leave for some time: before that, the air will be heated with some slowdown. But in the future, the surface of the pipe will not burn, and the heated stones will evenly heat the surrounding space. Even after the firewood burns, the accumulated heat will be kept some time to maintain a comfortable room temperature.

Selecting the stones for filling, it is recommended to give preference to round river samples: it is desirable that they have a homogeneous color without any inclusions. The stones of another type can be even dangerous, taking off when heated, or highlighting harmful substances.

Options for increasing the speed of heating of the room

In order to quickly raise the temperature in the room where the stove is installed from the propane cylinder, the following devices can be applied:

Normal fan. It is assembled so that the injected air blows the body and the chimney. Folk craftsmen often go on, equipping the upper part of the cylinder cylinder through pipes, breeding them in pre-decorated holes. On one of the sides of the improved channels, a fan of a heat-resistant type is installed capable of supporting several speed modes: this makes it possible to adjust the temperature of the air outlet.
Ventilation holes in the case. In this case, additional activation of air flow is carried out without the use of the fan. To achieve this, the furnace from the gas cylinder on firewood is additionally "dressed" into a special case, in the surface of which there is a series of holes in the upper and lower area. Through the lower gaps, cold air suction occurs, which usually accumulates in the floor area. By blowing the hot housing, the air flows gradually heat up and exit through the upper slits into the surrounding space. Approximately the same principle of operation is used in the "buleryan" furnaces and heaters for saunas.

From the gas cylinder can make the simplest water heating boiler. To do this, a water shirt is placed around the finished pyrolysis furnace from the gas cylinder: the heated heat carrier in pipes is supplied inside the batteries. Such a system must necessarily have an expansion tank set above the bourgearies and radiators. Thanks to it compensate for the jumps of internal pressure in the heating circuit due to the expansion of heating water. Since we are talking about a primitive boiler without any adjustment, cases of water boiling inside the system will occur quite often. The volume of expansion capacity is at least 10% of the total litter.

Making a bourgeois furnace from a gas cylinder with their own hands is not a very difficult procedure. During operation of the finished device, it should be considered that the temperature of its enclosure can reach significant indicators: it imposes additional requirements for the fire safety of the heated room.

Bourzuyka bake from gas cylinder drawings.

Bourgesic is the simplest and most effective furnace, used for heating small rooms, cottages, garages, cabins, greenhouses, sheds. The peculiarity of the work of the burzhuyka is that it quickly gives the heat and heats the room, loaded the firewood in the furnace, the fire was burned, and the warmth immediately went, it is not necessary to wait until the oven warms up and will give heat as in conventional brick furnaces.

But when the firewood burns out in the furnace, the burzhuyka cools quickly, so to maintain a constant temperature in the room, it is required to constantly throw them in the burzhuyka.

For horizontal burzhuyki, a single common door located in the end of a balloon, through which firewood will be loaded and then getting ash.

You can breed from below the ash collection box.

For smoke outflow, the chimney is used, a metal tube with a diameter of at least 100 mm, which is welded to the cylinder to the place where the valve was.

It is practical to make a chimney with your knee, this will allow you to send a part of the heat into the room, and not in the pipe to the street. So that the chimney is more convenient to clean from the soot, it is recommended to make it collapsible. This will allow periodically to clean the South, which accumulates in the chimney and worsens the traction.

Before you begin working with a cylinder, you must make sure that there are no gas and gasoline residues. To do this, unscrew the valve of the balloon and release the remains of the gas, the procedure can take a fairly long time.

To make sure that the gas came out, you need an outlet on the valve an aqueous soap solution if the solution does not bubble, it means that the gas came out of the cylinder.

But even when the gas in the cylinder is no longer there, there are still its remnants in the form of liquid gasoline, which is explosive. Remove gasoline residues in the following way. You can fix the cylinder in any affordable way, take the gas key and unscrew the valve.

If you cannot unscrew the valve, it can be cut off by a metal file. But you need to cut correctly, when working a saw, the location of the water must be constantly pouring a small jet of water to avoid the appearance of a random spark. Scuffing the valve through the resulting hole you need to fill the balloon completely with water, after water to merge. Water from the cylinder is better to merge away from the house, on the landfill. Now the balloon is fully prepared for processing with a grinder and a welding machine.

IMPORTANT!!! In no case, do not close the chimney with various dampers, even when the fire in the furnace is no longer burning and the coals burned out. In the furnaces can be glowing coals, and if the chimney is closed, the carbon monoxide will come from the stove directly to the room. Since carbon monoxide does not smell its presence in the room difficult to recognize, and the effects of gas poisoning can be extremely dangerous for a person.