Swing gates from sandwich panels design. Swing gates from sandwich panels. Types Sandwich panels

The opening gates are rightfully considered the ancient type of such structures that have become sufficiently common due to its simplicity and comfort of mount. The main thing is to take care of, before the idea, how to build a swollen gate from the sandwich panels, this is about the free space required to open the flaps.

Design

There are often cases when openwork forged gratings are used for the manufacture of sputum garage structures. If we talk about the components of this type of gate, then the rigid metal frame, the casing, the pipes, the pipe measuring 60x30, loop and valve are included.

Metal frame looks like a welded element consisting of a pipe 60x30x2 mm. It also includes steel frame inside, ensuring the strength and safety of the initial form. The desired mortgages required for fasteners are thought out in the design, as seen in the photo.

The frame design is thought out to be optimally combined with the trim, so that the skin and frame create a common integer without any gnesks and protrusions. The frames are so universal that they can come under various trim. If we talk about the angle of the swollen garage gate, then, as well as with a sliding, their framework fully consists of profile pipes with a size of 60x30 for an external circuit and 20x40 for the inner frame, where the material of the trim is attached.

Mounting process

For firmware, swinging gates most often used sandwich panels. You yourself can choose material depending on your financial capabilities:

First of all, it is necessary to make and install carrier columns. For them, a profile pipe from metal can be used, the cross section of which is 100x100 mm, the beam of a dense tree type or concrete, as shown in the photo. Them should be concreted by adhering to the depth of more than 1 meter;

If you give preference to columns from bricks, then be prepared that you will need to concrete the foundation for a depth of more than 1 m and intersect the foundation and column by reinforcement, as can be seen in the photo. Also, do not forget to push a small fittings from the post, which will continue to fasten the racks. For concrete concreting, it will take concrete, which is manufactured from the composition of cement, river sand and rubble, whose ratio should be 1: 4. Choose a rubble fraction in beds so that the work was smaller. After the pussy of the post should be located alone 7, before you begin to implement the following operation - the installation of the gate. While the concrete is frozen, you can enjoy the fabrication of the web, as shown in the video;

At first, try to save profiled pipes from metal from corrosion traces and various raids. You will need a burgrage with a metal brush. Do not forget about protective glasses, in order to interact with this apparatus, you have no chip from metal and scale;
After the cleansing of the pipe is degreased by the solvent, and the primer layer for the anti-corrosion used for enamel paints is applied to them. It is applied using pussy or spray gun. Moreover, it is important to remember that the brush due to a more dense layer of spraying the primer will give a more powerful anti-corrosion ability, and the paintopult will allow you to get a wonderful appearance. Then the primer must dry.

Welding

The subsequent stage is the welding of the frame of spraining garage gates:

This requires a profile pipe of 60x30x2 mm, with which the sash frame of the suitable form is welded. Then the inner tube with dimensions of 40x20x2 mm is collected here. At the same time, when firing on both sides, the pipe of this size is located in the middle, and with one-sided firmware, the sandwich panels will require a pipe 60x30x2 mm, and it will need to be moved to the edge. Pipes are welded with tweaks 2 cm, the distance between them should be 20-25 cm;
Rama swing gates is ready. Only the process of grinding welding joints with a grinding wheel with a circle of grinding, and then the last applying of primer on the canvas. Now the process of staining with alkyd enamels for processes outside, which are sold at any construction point of sale. You can cry around both with the help of a brush and with the help of a kraskopulture.

Stitching

When the paint is completely dry, it comes a turn of the crawling of the canvas. This can be made by sandwich panels, sheet steel, wrought-iron or wood. This process can be considered creative, as it is here that it is worthwhile to show all your fantasy to give the goal individuality, as can be seen in the photo.

The leaf of the gate is ready, and the concrete supports just have completely surrendered, which indicates that the installation can be made. If you have the support columns from the metal, then it is necessary to attach the canvas with the help of welding. If the pillars are of bricks or granite, then the hinges are attached by welding to the rack from the metal, which is then attached to the pillars of the dowels.

Let's summarize

Having preference to a homemade swollen gate from a sandwich panels, you will significantly save money. And although the process of creating such products will take you for a while, as a result, you will get the gate that you will not meet anyone from others.

It is no secret that the car for its owner is not only a means of movement, but also a sign of status, the favorite hobby and almost a member of the family. And therefore the care of his "place of residence", that is, the garage is paying great attention.

In addition, not every car owner can afford the equipment of the workshop and boxing individually, and therefore the garage performs both functions at once.

Car box

The operating conditions of the garage are noticeably different from the residential premises. This is due to the characteristics of its main inhabitant - the car.

Temperature regime - the car does not tolerate the temperature differences. On the condition of the machine, staying in the warm room at +20 s, and then moving to frost C -5 C, has an extremely negative impact. Therefore, despite the strengths of frost, car owners prefer to keep cars on the street. As a result, the best mode for boxing is the stable temperature of about + 5- + 7 C. Garage doors from the sandwich panels and the insulation of the walls perfectly solve this issue.
Fireproof - the second most important requirement, as in boxing, as a rule, gasoline, machine oil, parts and equipment is stored, which is all together represents a greater threat of fire. In this regard, insulation and the garage decoration should be carried out by non-flammable materials. The SIP panels are perfect for this role. In the photo - garage doors from the sandwich panels.

Classification of garage doors

Since the boxing device can significantly differ from each other - in terms of volume, the type of extension, placement, and so on, then a lot of closing methods have been created. According to the opening method, they are classified in this way.

Swing - the most popular classic design of two sash. The reason for the prevalence is simple: to make them with your own hands on the drawing can any newcomer who owns the skills of working with the welding machine. They are made, as a rule, from steel, as they should have good mechanical strength and resist hacking, but a sandwich panel, aluminum, wood can be used.

Retractable - the door canvas moves to the side, like a wardrobe. A rather complicated solution for doing with your own hands, so this option is recommended to purchase ready. The sliding gate from the sandwich panels will provide not only a dense reliable closing, but also excellent thermal insulation. The photo shows a sample.
Sectional - consist of fragments that, when opening the sash, refracted at an angle and rise to the ceiling. Sandwich panels for such a design - the optimal option.
Lifting-rotary - represent a solid canvas, which moves in a vertical position.
Rollent - a very common solution, as they occupy a minimum of space. In the open state, the sash is rolled in the box. However, it is almost impossible to insulate such a design.

Characteristics Sandwich panels

The product is a composition of a layer of insulation and two layers of facing material and has several important advantages, which makes it possible to recommend it to cover swinging or sliding doors.

For the gate to the garage, plates are used, where mineral wool is used as a filler - basalt or glass, and galvanized painted steel is used in the role of outer layers.

The heat insulation - for the garage is not as much as high temperature as its stable value, that is, independence from weather conditions from the outside. The heat-insulating properties of minvati, at its available cost, very high.
Fireproof - Minvat is still extremely important for the garage quality - ingrediability. The gate from the sandwich panels is recommended to do with the use of glass wool, as it is resistant to the action of moisture and is of greater density.

Polystyrene foam and polyurethane foam are also excellent thermal insulators, only special brands should be chosen - self-fighting. The rest of their combustion modifications and distinguish the poisoning substances during burning.

Strength - the SIP panels themselves, even with a steel outer layer, cannot provide a high level of safety: the thickness of the steel does not exceed 0.8 mm. Therefore, if there is a danger of hacking, then the doors are preferably strengthened.

Gate swing from sandwich panels: assembly

For the manufacture, you will need a galvanized steel profile, a sandwich panel with a steel coating, a bulgaria, a welding machine, steel corners - optional, but with their help to form a straight angle is much easier, and the drawing with the specified dimensions. Mounting is available for execution with your own hands. In the photo - working time assembly.

The profile is cut according to the sizes of future swing gates.
Frame is welded from profile 60 * 30, welding seams are cleaned.
It is manufactured according to the drawing frame for both sash separately. For the sash frame, a profile 60 * 30 is used for internal guides - 40 * 20. It is necessary to make sure that the sash is inserted into the frame with the necessary gap for opening.
On the frame is fixed with long slab screws.
The loops are welded and the gate is installed. It is recommended to remove the packaging material from the panels only after the installation.

On the video, the process of mounting the swollen gates from the sandwich panels is presented in more detail.

When choosing a fence for a country cottage, you should select the swollen gate from the sandwich panels. Their main advantage is a stylish and attractive view that goes well with the facade.

The idea of \u200b\u200bdecoration

As a support that the swollen gate panel is hung, a standard metal profile performs. Brick or stone poles can also be used. To increase the rigidity and wind resistance of structures of brick or stone inside, metal fittings are placed. On the installed supports, the mount is mounted on which the flaps are hung.

Horizontal placement

For the manufacture of leaflets, various materials are used. The most common ones are sandwich panels. They give the disintegration of the gate additional rigidity and wind resistance. Another significant advantage of such a material is a variety of designer and color solutions combined with the facade of any kind.

Sandwich with aluminum filling

To protect against the influence of moisture and ultraviolet radiation, the gate structure is painted with anti-corrosion agents using multi-level painting technology.

The optimal option is considered to be multilayer paint in the thermocamera.

The photo of the gate at the country is presented below.

Model Doorhan.

The main advantages of the gate

Swing gates are made from different material. However, the most popular section is a sectional model from the sandwich panels.

Options for filling the trim

Depending on the application method, the following types of product exist:

domestic;
industrial.

Color manifold

Their main advantages:

Simple installation. Experts will quickly quickly hold work on the installation of the gate with the observance of the necessary rules, which will eliminate the failure of the system failure.
Security and reliability. Due to the stiffness of the structure, the use of the swollen system is safe, and the strength of the panels protects against unauthorized penetration.
Good performance. Thanks to the installation of automation of remote control, the gate opens easily and silently. The design can last up to 15 years, without losing an attractive appearance. With partial damage to the panels, they are replaced without a complete dismantling of the gate section.
Light weight of the product. Due to the good stiffness of the structure, its weight can remain small, which provides easy transportation of the gate and their fast installation. Swing industrial doors perfectly withstand the winds of the wind, the effect of precipitation and ultraviolet rays, and also have excellent anti-corrosion properties.
Neat appearance. The gate in most cases is made in brown. But if you wish, they can be painted in any other color, which will be harmonized with the facade and the overall type of fence.
Fire protection properties. This allows you to install them on the garage. When fireing indoors or on the street, the product will not light up and does not melt, without releasing or not inlet fire.

Combination with forging

Another advantage of using the gate from the sandwich panels is their property to maintain heat. Therefore, their garage option is widely applied. Such gates are well supported by the desired temperature regime indoors, and thanks to the aluminum profile, they have a little weight, which makes them easy to install.

Imitation of wood

Types Sandwich panels

Sandwich panel is a multi-layered frameless design. Panels differ in their intended purpose to the following types:

roofing;
walls that are used in the manufacture of the gate.

Layout of the future product

In the production of sandwich panels, such types of fillers are used:

The composition of the panel

For greater reliability and durability of panels to the environment, a combined insulation is used, which includes several layers of various fillers.

Mounting a gate with your own hands: Step-by-step instructions

Because of the simple design and light installation, it is easy to install a gate of a sandwich with your own hands. To begin, prepare materials to which include:

directly the panels of aluminum or steel;
metal corners with a cross section of 65 mm;
profile 100x100 mm;
mounted loops;
consumables for plating supports (crushed stone, sand, cement).

Production options

For any type of gate on the plot, including swing, requires sustainable supports. Works on their installation include the following steps:

First dig holes under the support. There may be two or three of them, which is due to the presence or absence of wicket. The depth of the holes may vary from 1 to 2.5 meters depending on the state of the soil. The sand and small crushed stone are placed on the bottom and are good.
Next prepare a solution for filling the supports. At the same time use cement and sand.
In the prepared pits insert a metal profile with a cross section of 100x100 mm. Metal material will provide a longer construction service life. For greater stability on the bottom of the supports, plates or a small grill are welded.
Installed and additionally fortified metal poles are poured by a prepared concrete solution. The location of the support should be strictly vertical.

Scheme of the installation of poles and creating a frame

A flooded construction is left for two or three weeks to complete concrete solidification. During this time, make the flaps for the gate.

Work is better to spend on an open area, which is several meters more than the finished design.

Methods of concreting pillars

Works are carried out in such a sequence:

Make accurate measurements between pillars. Between the flaps and supports, leave the gap of 2 cm on both sides.
On the prepared platform, metal corners are laid out according to the drawing, which are welded by a point method. Then the frame is checked with a horizontal level and finally boil the seams. Sheds weld to the columns. They put and stick to the welding of directly sash. After checking and adjusting the moves of the sash, the canopies are tightly welded to supports.
The installation of the panels spend on the sash removed from canopies. They are located on the site in a horizontal position. Aluminum or galvanized billets of panels must be taken to metal corners. The price of aluminum panels is somewhat more, but they are more durable.
Samorests alternately screw each panel to the metal frame. For this, the openings of the desired diameter are drilled in the corner. The flaps are attached to the canopies and check their move. The final stage is the fasteners of the handles.

Layout with main elements

The result of the work described above will be beautiful and neat swing gates.

The most popular bandwidth designs currently are the gate (their name slidingor sliding). Retold, with all their advantages, there is one disadvantage - for their opening the doorway, a place located along a wall or fence is required. If there is no such place (for example, the gate in the garage, which is located in a number of the same structures in CAS), then it remains only to apply the swap design.

Design of swollen gate

The design of the swollen gates is very simple and, as everything is simple, reliable. What does she represent? Two posts along the edges of the doorway, on which the sash are fixed. The flaps are frames of profiled metal having a definite filling. That's the whole design.

the sash should be opened by the premises and outward, and easily and silently;
the door "should not blow." They must maintain a given temperature indoor, regardless of the outer;
doors must withstand any attacker, and before the owner - it is easy to swollen after the slightly pressing the button on the keychain;
the appearance of the door must "delight the eye" of the owner and cause a healthy envy in the neighbors.

Consider one of the above requirements: the preservation of the specified temperature indoors is regardless of the outer. Such a requirement is presented to the doors in refrigeration chambers, shopping, warehouse and other rooms. This is achieved by using the insulation to fill the gate sash frame. As a heater can be used: sandwich panels, mineral wool and other materials. Consider the use of sandwich panels.

Installation scheme of swing gates with sandwich panels.

Sandwich panels in swing gates.

The gate frames with sandwich panels are made, as a rule, from metal: aluminum or galvanized steel with a polymer coating. For food refrigerators, they are often made of durable PVC. Aluminum profile is mounted around the perimeter. The gate canvas, in order to prevent corrosion, are often protected by a polymer. The limitation of the air exchange is ensured by the sealing of silicone material.

The inner part of the sash is filled with compressed polystyrene foam. In their upper part, transparent polycarbonate windows are mounted, the lower part is enhanced by solid polyethylene to protect against shock.

To reduce heat loss in the gate, the gate is installed.

To evaluate the quality of the gate manufactured by us, click on the photo below:

Industrial Gate from Sandwich - Panels in the series:

Gate size	Gate price
3000*3000	45 000
4000*4000	70 000

Prices are for the goal of the following execution:

Industrial Gate from Sandwich Economy Option (Price indicated without installation):

Gate size	Gate price
3000*3000	33 000
4000*4000	46 000

Installation at the request of the client - additionally.

Such products can be made both in class design in the form of a swollen gate and in the form of a sliding gate of garage or street execution. For example, like this:

Stages of manufacturing insulated industrial gates.

1. Production of gate sash:

Frame is made from the corner number 90. Corner is cut according to the required size. The frame of the future sash is welded. It is very important at this stage to solve the dimensions and diagonally, which will significantly facilitate the installation of industrial gates.

From the leaf metal in the corners of the sash, triangles (brazers) are welded. This will increase the strength of the sash, which will continue to avoid sagging.

On the perimeter, the sash must necessarily be cutting the corner.

Note! From the inside it is necessary to scroll the gate, since after installing the sandwich - panels to make it will be problematic!

2. Filling with a sandwich:

3. Sandwich compression:

To secure a sandwich in the sash, it is necessary to enhance it from above the 45m corner. We make a frame of exactly the same size as a sash and put around the perimeter on the panel.

Next, the lower corner of the sash is welded to 45 corners, pre-pressed to the panel. Next, we repen the distance between the sandwich and the corner for better gate sealing. Thus, we obtain the design of the gate, warmed by sandwich panels.

4. Painting the gate:

In general, painting works are carried out all the time during the assembly. T. K. At the end of the assembly, the internal parts of the structural gate of the warmed gate will not be able to paint, it is worth taking care of this during the assembly. All nutrine parts of the design are painted before the crimping corner is lying.

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Company LLC GOROT PROM presents its decisions on the designs of the gate of the sandwich panels. This is a special design solution for industrial gates of this type. The dimensions of such structures may exceed 6-7 meters, which makes warmed gates by an ideal solution for industrial hangars, industrial premises, shops.

Such gorgeous designs usually have a sandwich thickness in the leaf of the sash from 50mm to 120 mm, which allows you to maintain the desired indoor temperature.

The gate is a power frame of a massive angle - which is carrier and plunges the construction of the room and sash, which consist of a smaller angle. Sandwich - panels are inserted in the sash, insulated with mineral wool.

Our company makes the gate from the sandwich panels by the series, using the drawings developed by professional engineers and comprises all gels and downgrades. All assembly and installation work are carried out "turnkey", or supply is carried out without installation on your sizes and requirements. Industrial swing gates are manufactured in their own production. The oversized gates of large sizes are assembled by parts in the workshop, is distinguished to the object to you, and then our on-site edge brigades produce the final assembly of the gate.

Our clients are about 100 industrial enterprises of the Ural region who are constantly using our solutions and services. The gate of the sandwich are durable, due to a solid and thoughtful frame. Our gates are practical, reliable and durable, and in the case of any unforeseen circumstances (for example, a driving car), quite maintainable. You do not have to buy a new gate. It will be possible to do with simple repair.

This type of gate has a number of advantages over Sectional Gate:

The price is much cheaper by sectional in any performance.
The size of the gate can be significantly large, compared with the maximum dimensions of the sectional gate
Delicacy - will serve for many years.
Maintainability. Sectional gates can be repaired, but in some cases, repairs prices can not be less than the cost of the new gate. This benefits from our industrial gates in front of the lifting gate.

The enterprise "LLC Gate Prom" guarantees the trouble-free operation of such designs and gives a guarantee not in words, which will certainly be indicated in the contract.

Lifting sectional gates of industrial type

If you are interested drawings of industrial swollen gates :

You can order such a gate by contacting us by phone, as well as using the feedback form