Repairs Design Furniture

Device 5 ton telfe instrument manual. Installation Telfer: installation rules, commissioning. Requirements for service personnel

1.1. Persons not under 18 years old, specially trained and certified in accordance with the above-mentioned rules may be allowed to control the waist and rigging work, and having a mark on this.

1.2. The load-lifting mechanisms (tali, winches) must be kept and operated in accordance with the "rules of the device and the safe operation of lifting cranes" and "the rules of safe operation with the tool and adaptations."

1.3. The name of the enterprise, the inventory number, carrying capacity and the date of the next technical inspection should be indicated on the Washing Tale.

1.4.Mont and the maintenance of electrotals should produce electrotechnical personnel with a group not lower than III. Working basic professions, which, by the nature of the work being performed, are related to the operation of Talya, the adjacent profession should be trained in a special program. They must be certified in the qualifying commission and the certificate has been recorded on admission to the execution of solo work.

1.5. Electrical tale housings must be grounded. The housing of the floor control control unit must be made of insulating material, or grounded by at least two conductors, a cable on which a push-button device is suspended as one of the grounding conductors.

1.6. The launching machines of manual thawami should be suspended on the steel cable of such a length so that the mechanism can be controlled by being at a safe distance from the lifted cargo. In the case of the location of the control apparatus less than 0.5 m from the floor, it should be swapped on the hook, reinforced on the cable at an altitude of 1-1.5m.

1.7. Electrical etchers must be equipped with limit switches to automatically stop the mechanism of lifting the lifting organ. When lifting the cargo with electric hoists, bring the hook hook to the end switch and use the latter to automatically stop.

1.8. Electrical etchers should be equipped with two brakes: electromagnetic and cargo-resistant. The coefficient of braking the electromagnetic brake must be at least 1.25, and the cargo-resistant 1.1. Electric hoists must be equipped with a load limiter and the lower position limiter of the hook suspension.

1.9. The manual lifting mechanism must be equipped with an automatic freight brake. The brake must provide a smooth lowering of the cargo when the traction wheel is rotated under the action of the thrust force and the automatic stop of the cargo during its termination. 1.10. Mounting manual hoists to pipelines and their suspensions are prohibited.

1.11. Stationary Taly tests are carried out at the site of their installation, portable tali testers are suspended to a tripod or any other design.

1.12. Tali, at least 1 time in 12 months, should be exposed to a complete technical examination.

1.13. An extraordinary full technical inspection of load-based mechanisms should be made after their reconstruction, repair of metal structures of mechanisms with the replacement of calculated elements or nodes, overhaul or change of mechanisms, replace the hook.

1.14. Technical inspection should carry out an engineering and technical worker who exercises the supervision of lifting mechanisms at the enterprise, with the participation of a person responsible for their serviceable state.

1.15. A static testing of load-lifting mechanisms is carried out by the load, by 25% exceeding their nominal capacity in order to test the strength of the mechanisms and their individual elements. With a static test, the test load rises to a height of 100 mm and is held in this position for 10 minutes.

1.16. A lifting mechanism that maintains a static test is subject to dynamic test.

1.17. Dynamic testing of the load-lifting mechanism should be carried out by cargo, by 10% higher than the nominal load capacity of the mechanism, in order to verify the action of its brakes.
The inhibition reserve coefficient, depending on the mode of operation and the generation of the mechanism, should be 1.5-2.5.

1.18. Dynamic tests are repeated (at least 6 times) rises to a height of at least 1m and lowering testing.

1.19. Dynamic tests are checked brakes, limit switches, smooth operation of cargo and traction chains. In case of detection of inciges, skips or sliding chains over an asterisk and traction wheels, the hoists are married.

1.20. With a dynamic testing of electrotals, brake operation should be checked separately. To check the brakes during operations, mechanisms must be at least 3 times stopped in each direction.

1.21. With a dynamic test, all operations should be carried out 2 times, the valve of the lower position of the hook suspension should be checked.
After the end of the test, the load capacity limiter must be adjusted and checking its action.

1.22. When testing tags, there should be no spontaneous lowering of cargo. When cracking, breaks and deformities are branded.

1.23. A dynamic test of electric tale with a cargo in excess of 25% of their nominal load capacity is allowed. In this case, a static test is allowed not to conduct.

1.24. The date and results of the technical inspection of the load-lifting mechanism, the person who produced the survey records the mechanism into the passport with an indication of the term of the following examination, as well as information about the repairs performed.

1.25. Before starting to work, after major repairs and periodically, but at least 1 time per year, the insulation resistance of electrical equipment was insulated with a stress of 500 V. The insulation resistance should be at least 0.5 MΩ.

1.26. Electrical equipment of tale, having insulation resistance less than 0.5 MΩ must be dry.

2. Safety requirements before starting work.

2.1. The place of work of the Tali should be determined so that the space is sufficient to review the working area and maneuvering.

2.2. The mass of cargo subject to the lifting should be determined to lifting. Load for lifting mechanisms should not exceed their carrying capacity.

2.3. For goods that have available special devices (hinges, trimps, frames) are designed to lift the cargo in various positions, the schemes of their lines should be developed.

2.4. The status of Taly should be checked before each application.

2.5. Before the start of production, the electrostal must be examined.
At the same time, attention should be drawn to their purity, the presence of lubrication, the state of chains, ropes, gears and sprockets, the maintenance of glues or rolls at the ends of the main axis, the reliability of the chains on asterisks and securing the rope on the drum, wear the rolling roller surface, the distance between Roller waistbands and extreme edges of the monorail path, the serviceability of electromagnetic electric brakes and the degree of wear of the friction pads: the state of the electric motors, wiring and contacts, control devices, current receiver and the end switch, the absence of mechanisms and chain slippers, as well as to the noise level occurring during the operation of Talya .
The tooth of stars and gears, as well as chains do not have to have on the surface of cracks, burrs and dents, lamellar chains must be movable in all hinge connections.

2.6. When defects are detected, defective nodes and parts should be replaced before the work began.

3. Safety requirements during operation.

3.1. The place of production of work on the rise and movement of goods should be well lit during operation.
In case of insufficient lighting, place of work, heavy snowfall, fog, as well as other cases when, the face of the serving tel is poorly distinguishes the signals of the solver or moved cargo, the work of the Tali should be discontinued.

3.2. The supply of electrical voltage on the load-lifting mechanism from the external power grid should be carried out using an introductory device having a manual and remote control to remove the voltage.

3.3. Cargo hooks for goods Over 3 T must be made rotating, with the exception of special purpose hooks.
Cargo hooks, from the occurrence of which, when working, it is possible to fall out removable lifting devices should be supplied with a safety lock.

3.4. The lifting of the cargo, which is not developed by the charts of the lines should be made in the presence and under the leadership of the employee responsible for the safe carrying out of the work of lifting cranes.

3.5. Loads suspended to the hook of a load-lifting mechanism must be securely rided with ropes so that during their movement there is an extraction of individual parts (boards, forests, pipes, etc.) and the sustainable position of the cargo was ensured when moving. The sling of the long cargo must be performed by double sling, and in the case of a vertical lift - a sling with a safety clamp.

3.6. In the cargo movement zone, all openings should be closed or fenced and warning safety signs are posted.

3.7. The load when it moves in the horizontal direction must be pre-raised by 0.5 m above the objects found on the paths.

3.8. Lowering cargo is allowed to the pre-prepared place where their fall is excluded. For the convenience of extracting slings from under the load on the site of its installation, it is necessary to put a durable gasket under it.

3.9. Lower cargo on overlapping, supports and platforms without prior calculation of the strength of the structure and overload them above the permissible loads is prohibited.

3.10. Leave the load in suspended state, as well as raise and move people with lifting mechanisms that are not intended for their lifting is prohibited. In the event of a mechanism malfunction, when the cargo cannot be omitted, the place under suspended cargo should be fenced and posters "Dangerous zone", "Pass is closed".

3.11. Work when disabled or faulty safety devices and brakes are prohibited.
It is forbidden to simultaneously raise or lowering two cargoes in close proximity to each other.

3.12. Before lifting the cargo, it is necessary to raise a height of no more than 300 mm to check the correctness of the sling, the uniform of the tension of the slings, the stability of the load-lifting mechanism and the reliability of the brakes, only after that the cargo should be raised to the required height, to correct the sling, the load should be lowered.

3.13. Lifting the load should be produced smoothly, without jerks and swinging.

3.14. All rubbing parts of Taly should be lubricated at least 1 time per month.

4. Security requirements at the end of work.

4.1. After completing the work, put in order workplace, turn off all electric motors of the mechanisms involved in loading and unloading work,
Remove all devices, slings, auxiliary ropes and put the rest inventory, tool.

4.2. The end of the work is to report to the head of work.

4.3. Put in order overalls, clean from dust and dirt, take a shower.

5. Safety requirements in emergency situations.

5.1. When an accident or emergency occurrence, take measures warning and eliminating the danger.

5.2. Immediately inform your direct supervisor about any accident that happened in production, on signs of the disease, as well as about the situation that creates a threat to the life and health of people.

5.3. With electric shock damage, it is necessary to immediately release the current-affected current, observing the requirements of electrical safety, to provide a trial aid and cause a health care worker, to inform the leadership.

5.4. In the emergence of a fire to inform the fire charm by calling 01, the head of work and proceed with extinguishing.

5.5. If the accident is incident, it is necessary to provide the first trial assistance to the victim, to report on the guidelines and, if necessary, call for ambulance.

The most important tasks for the operation of electrical equipment are maintained in working condition all electrical and electromechanical components. In the course of operation of electrical equipment, it is necessary to eliminate the failure of all components of the electrical and electromechanical parts of this equipment. And carry out a regular inspection of electrical equipment and produce a periodic diagnosis of all components that may fail during operation. Operation of electrical equipment - this combination of preparation and use of products for intended, maintenance, storage and transportation. Basic objectives of operation

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Electrical equipment in agriculture is to achieve uninterrupted, reliable and high-quality power supply of all facilities of agricultural production, to create normal operating conditions of electrical equipment that ensure its best technical and economic indicators, improve the operational reliability of equipment. The main task of operation of electrical equipment is to maintain it in good condition during the entire time of operation and ensure its uninterrupted and economic work. To perform this task, it is necessary to conduct planned maintenance of electrical equipment. When operating electrical equipment, its technical condition is deteriorating due to wear, breakdowns, control disorders, attenuation of fasteners. Even a minor malfunction, for example, unreliable contact in the electrical machine can lead to the output of electrical equipment, and in some cases to the accident. Maintenance Allows you to detect and troubleshoot the faults that occur during operation, or the reasons that may entail a malfunction.

"Inspection of electrical equipment"

Constantly working energy equipment requires a systematic systematic inspection by qualified personnel. The inspections are carried out according to the schedule and in accordance with the instructions approved by the exploitation of the electricity. During the inspections of switchgear, all comments are recorded in the magazine defects and malfunctions, they are brought to the attention of the heads of energy enterprises that take appropriate measures to eliminate the identified violations in the shortest possible time. Regular inspections of switchgear without disabling equipment are found on the following dates: on objects with constant duty - once a day and at least once a month in the dark to test the availability of discharges.

"Repair of electrical equipment"

The main responsibilities of employees of energy enterprises serving electrical objects are: ensuring uninterrupted power supply consumers, reliable operation

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Equipment and networks, maintaining the necessary frequency of electric current voltage, ensuring the maximum efficiency of the operation of energy enterprise on rational energy resources, production efficiency, transmission and distribution of energy. To maintain energy efficiency in good technical condition, planned repairs systems are developed and used, since during operation, the electrical equipment is wearing and obsolete. Wearing electrical equipment in nature and reasons causing it are conditionally divided into mechanical, electrical and moral.

Mechanical wear under the action of friction or as a result of corrodes, moving parts and parts of electrical equipment "Contacts of devices, details of the mechanism" are rotated

"The system of planned warning repair of the PPR" system of the PPR, depending on the operation modes of electrical equipment and its operating conditions, establishes an alternation, frequency and volume of technical maintenance and repair of electrical equipment, taking into account ensuring the smooth operation of the enterprise and safe work. Planning and preventive repair includes work on care, interremotional maintenance and conducting current and capital repairs of electrical equipment. The repair of electrical equipment provided for in the PPR system provides a decrease in costs of its content, reduces the number and time of downtime, the number of accidents, increases the reliability of work and the quality of repair. Repair and maintenance of equipment at the enterprise can be carried out centrally and decentralized. The centralized system is characterized by the fact that the repair of electrical equipment is performed by specialized repair services, and the maintenance and minor repair of the electrical equipment that is in operation performs the personnel subordinate to the relevant production unit "service, plot". With a decentralized system, there are no specialized repair services and all repair work, such as care, small repair and maintenance of equipment are carried out by workshop staff, services, brigades of the direct production site.

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Current repairs are carried out to ensure the efficiency and reliability of the equipment until the next planned repairs. At this type of repair, work should be carried out on the inspection of electrical equipment, cleaning, sealing, adjusting and repairing individual blocks and parts with the elimination of defects arising during operation.

As planned repair, great attention is necessary to pay for operational personnel with 3 group tolerances to electrical installations. When repairing an electric motor, you need to de-energize it and make sure that the electrical equipment is not under voltage. Visually inspect this engine, whether there are damage, chips and other defects leading to the failure of the engine. When disassembling the engine, we pay special attention to the integrity of bearings and lubrication. Bearing lubrication must be 75%, only in this case, you can use the engine

4. Types of repair, essence of them:

Maintenance - This is a planned repair in which the normal operation of electrical equipment is ensured by replacing or restoring worn items of equipment, purchased products, as well as by conducting preventive measures, regulating mechanisms, eliminate individual faults.

At the current repair of electrical machines, the following works are performed;

Check the degree of heating of the housing and bearings, uniformity of the air gap between the stator and the rotor, the absence of abnormal noise in the operation of the electric motor;

Cleaning and blowing the electric motor without disassembly, suspender of contact connections from terminal shields and connecting wires, stripping rings and collectors, regulation and fastening traverse of the brush holder, restoration of isolation in the output ends, electric brushes;

Shift and topping oil into bearings.

If necessary, produce:

Full disassembly of the electric motor with the elimination of damage to individual winding places without replacing it;

Flushing knots and parts of the electric motor;

Replacement of faulty groove wedges and insulating bushings, washing, impregnation and drying of the electric motor winding, coating the winding with a lacquer, checking the fan mount and its repair, the rod of the rotor shaft shaft and repair the cells (if necessary), shift flange gaskets;

Overhaul - This type of repair, an asynchronous engine with a KZ rotor in which the engine is completely disassembled, partially or comprehensively replaced its parts or nodes, check the repaired parts and the unit as a whole, completely replacing the stator windings, are taken under load. In front of the overhaul of the electrical equipment of the turning and rope machine 16V20, the statement of the maintenance of work is drawn up and a set of necessary spare parts, equipment, purchased products is prepared.

With major repairs, the following operations produce: full or partial replacement of the winding; Editing, rubbing the neck or replacement of the Rotor shaft; Rotor balancing; replacement fan and flanges; Complete propagation of the roosters; Cleaning, assembly and coloring of the electric motor and testing it under load.

5. The procedure for the output to the repair of electrical equipment:

When withdrawing to the repair of electrical equipment 16V20, it is necessary to carry out organizational and technical measures to organizational measures include: registration of the necessary documentation, the preparation of the application, the issuance of outfits, drawing up a defective statement, training personnel.

Technical activities:

Disable equipment from the network, take measures to prevent "spontaneous" and erroneous supply of voltage to the workplace.

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You must post posters and safety signs. Also install portable grounding if necessary, the fence of the workplace.

Watching prohibiting posters: on the drives of "drives of drives" of switching apparatuses with manual control, "switches, switches, automata" in order to avoid supplying voltage to the workplace, posters must be posted "Do not include! People" work. "Opening for fences. On the valves covering the access of air into pneumatic drives disconnectors, the poster is hung "Do not open! People work." Workplace fence, posting posters: In the electrical installations, the posters are grounded "grounded", with the erroneous inclusion of which the voltage can be fed to the grounded sector. For the temporary fencing of the current-carrying parts remaining under voltage, shields, screen, screens made of insulating materials can be used. Temporary fences should be applied "Stop! Voltage" or relevant posters. There are three forms of operation and repair of electrical equipment:

1) Centalized; 2) decentralized; 3) mixed. 1. The centralized is a form that can be applied at most industrial enterprises. With this form, the interremmer's maintenance and all types of electrical equipment are made united for the entire enterprise to the repair unit: a repair brigade, repair area or repair shop, which is part of the main energy service. Centralized form has a significant advantage over other forms of repair organization, as it allows to concentrate in the repair unit specialized, repair and testing equipment, specialized repair shots, reserve electrical equipment, spare parts and materials, repairing repair in accordance with advanced technology using high-speed Repair methods.

2. Decentralized - the form applies at enterprises having a simple electrical equipment that does not require specialized repair and test equipment for the repair. With this form, the service and repair personnel are part of the main workshop. The repair of electrical equipment is made at workplaces or repair shop located on the territory of the main workshop.

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6. List of possible malfunctions of the repaired EO:

Possible malfunctions of the electrical equipment of the model of model T and the ways to eliminate them are:

No. P.P. Fault Cause Remedy
I. The equipment does not turn on 1) blocker fuse-protective transformer 2) overwhelmed power supply power supply 3) gap in control circuit 4) overwhelmed contact coil or gap appeared 5) Turning on and locking the limit switch 1.1 Replace with NEW 2.1 Replace with New 3.1 Check the electro-diagram and eliminate chain rupture 4.1 Replace the new 5.1 Check the terminal switch and restore its normal position
II. When the control button is pressed and the equipment turned on, the electric motor of the lifting mechanism does not rotate in both directions 1) adhesion of cone brake 2) mechanical jamming in electro-telfer or engine 1.1 Remove the ventilation grid and click on the shaft several times when the electro-telfer is turned off without load 2.1 disassemble and eliminate damage
III When turned on, the fuses are brave and the electric motor does not rotate 1) breakdown on the housing 2) breakdown between phases 1.1 Check megaommeter 2.1 Check inter-phase insulation
IV The electric motor is buzzing and does not rotate with the load 1) The electric motor operates on two phases 2) The operating voltage is lower than the indicated in the prescription for electro-telfer engines 3) does not turn on the second brake of the electro-telfer 1.1 Check the supply voltage 2.1 Check the help of contact systems of contactors. If necessary, replace contact bridges or contact springs 3.1 Check the serviceability of the stator winding of the electric motor
V. Electric motor overheats 1) Nominal load 2) Voltage asymmetrically 3) Voltage above allowed 4) Operating mode is exceeded 1.1 Observe the prescribed overload norms 2.1 Electro-telpher Turn off until the voltage symmetry is restored 3.1 comply with the set rules 4.1 comply with the prescribed mode of operation.
VI When the control panel is turned off, the electro-telfer continues to work 1) Contactor contacts 2) Adhesive magnetic system 3) Contacts in the end switch 1.1 Replace contact bridges with new 2.1 check the opposing springs and clean the end surfaces of the magneto-wire 3.1 replace with new
VII The terminal switch does not work during the electricity operation and the hook hooks into the casing 1) Incorrectly connected phases of power cable 2) Relaxed restrictive rings on the switching rod 1.1 Emboscience two phases of power cable 2.1 Adjust and tighten the restrictive rings
VIII. During the operation of the electricity, the uncharacteristic noise Bearings were worn out Replace new
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7. Drawing up a defective statement:

Defective statement - a document required in the presentation of certain deficiencies, flaws and marriages found in certain material values. This document is needed when quality control by the buyer or by the seller. There is no unified form of defective statement, and any enterprise may draw this document on its branded form.

Defective statement - a document in which the faults of the repaired equipment are also fixed.

The purpose of the compilation of a defective statement is:

1. Reducing the repair time of the electric equipment of the Telfer;

2. Improving the quality of repair.

In practice, two types of defective statement are considered:

Preliminary

Clarified

1) Preliminary statement is the name of work and costs, a unit of measure, the number of "scope of work".

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In other words, a preliminary statement is the preparation of a document in which the amount will be indicated, the names of the work that must be carried out during the repair of electrical equipment.

2) a clarified statement is a statement in which any electrical elements are specified that will be needed during the repair of electrical equipment in the enterprise.

Before disassembling electrical equipment, a preliminary defective statement is constituted, and when disassembling electrical equipment, a refined defective statement is constituted.

Preliminary defective statement is based on the external inspection of electrical equipment to the output for repair.

The refined defect statement is drawn up in the process of disassembling electrical equipment of the telfer.

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8. Technological repair card:

Technological card (TC) must be responsible for questions:

· What operations need to be performed

· What sequence operations are performed

· What periodicity needs to perform operations (when repetition of the operation more than once)

· How much time goes to perform each operation

· The result of each operation

What instruments and materials are needed to perform operation.

· Technological maps are developed in the case of:

· High complexity of operations performed;

· The presence of controversial elements in operations, ambiguities;

· If it is necessary to determine labor costs for the operation of the object.

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Stand for checking electrical parameters 1. The state of the electric motor. 2. The integrity of the phases. 3. Resistance to the insulation of windings of at least 0.5 MΩ. 4. Testing for breakdown: 500 V + double rated voltage. 5. The sale of short-circuited turns. Disassembly of the electric motor. Stand for disassembly 1. Removing pulley 2. Removing engine covers 3. Removing the fan 4. Rotor recess Removing, checking, storing and pressing bearings. Press manual PZP; puller; nippers or metal hooks; Brass conical mandrel. The ease of the stroke of the bearing is checked in a horizontal position, while pumping the bearing with an internal ring on a cone brass mandrel. Recess winding. Tepique electric furnace; Fixture for recess windings; Turning lathe for logging parts Heating temperature 250 ... 300 "with Washing of the details of the electric motor, except for the rotor and stator. Wash bath; Camera blower. 3 percent solution of soda calcined at a temperature of 80 ... 90 ºС; Rotor and stator blown up. Defect defects in electric motor details Stand for testing of beating; plate calibration 1000x1500 mm; Ommeter. Beying no more than 0.05 mm. Repair of the body of the stator and bearing shields. Thermostat sh-0,05 Drying temperature 150 ºС for 0.5 ... 1.0 hours Rotor repair. Thermostat sh-0.05; Stand for checking the shaft neck. The shaft shaft beating is not more than 0.02 mm; The beating of the free end of the shaft is not more than 0.05 mm.
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9. Control and test of EO, after repair:

Tests of electrical equipment should be carried out in compliance with the requirements of safety and PTE regulations.

Measuring the insulation characteristics of electrical equipment under the operating voltage is allowed to be carried out under the condition of the use of devices that ensure the safety of work and the protection of the normally grounded output of the controlled object from the occurrence of hazardous voltage on it when communicating with the Earth.

Before testing the insulation of electrical equipment, the outer surface of the insulation should be cleaned of dust and dirt, except when tests are carried out by a method that does not require the disconnection of electrical equipment.

The test of the insulation windings of rotating machines with an increased applied voltage of the frequency 50 Hz should be made alternately for each electrically independent chain or parallel branch (in the latter case, in the presence of complete insulation between branches).

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The windings, interconnected by tightly and not having the branches of both ends of each phase or branch, should be tested relative to the body without separation.

The test voltage should rise smoothly at a speed allowing visual control over measuring instruments, and to achieve the established value to be maintained unchanged during the entire test time. After the desired shutter speed, the voltage is smoothly reduced to the value of no more than one third of the test and disconnected.

Under the duration of the test, the time of the application of the full test voltage set by the rules is implied.

10. The procedure for accepting electrical equipment after repair:

When accepting, you need to perform the following operations:

Visual inspection; Check the winding of the stator (for integrity, on the closure between the phases; on the closure of the windings on the body, on the viton closure.)

The presence of axial and radial backlash, which must comply with the regulatory value.

Include an electric motor to the power supply network in idling mode. At the same time, pay attention to extraneous noise, vibration and measure the value of the idling current.

An acceptance of electric motors with a voltage above 1000 volts, power transformers, high-voltage distribution devices after capital and medium repairs to be made by the Commission chaired by the head of the Electricity or his deputy with a record in the journal of electrical equipment to repair and commissioning after repair.

Acceptance from current and overhaul electric motors voltage up to 1000 volts.

Acceptance of electrical equipment from a contract repair organization is made by a master area for repair of electric motors on the act

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Acceptance of electrical equipment from repair.

The master of the electric motor repair site is recorded in the passports of electrical equipment on the work performed indicating the defects in the statement.

Acts of acceptance-delivery with the application of technical documentation and defects should be kept in the passports of electrical equipment.

Inserted after the repair of electrical equipment, power grid, network, grounding are tested in accordance with the volume and norms specified in the rules for the technical operation of consumer electrical installations. According to the test results, protocols are issued.

After the preliminary acceptance of the repair of electrical equipment is checked under the load in the deadlines specified by the manufacturer, but not less than 24 hours. In the absence of defects in the work during this period, the Commission receives electrical equipment and establishes

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Assessment of the quality of the repair. When defects are detected, the repair is not considered to eliminate them and secondary check of electrical equipment under load over the next 24 hours.

The electric motor after repair is tested on the test stand in the workshop with the execution of an act of checking in form. After checking, with positive test results, the electric motors are transmitted to the technical workshop with the installation of the pump (other similar) forces of the repair service of the electric workshop in the presence of serviceable lifting mechanisms and free passages for the electric motor transportation. In the absence of load-lifting mechanisms or their malfunction over this electric motor, installing on the frame of the pump (other similar) unit, together with the technological service of the workshop, on the balance sheet of which this electric motor is located. The centering of the electric motor with the transmitted equipment is made by the repair service for the manufacturing workshop.

11. The use of modern instruments, tools and technology during operation and repair of EO:

As digital measuring instruments, we found wide use:

1) Ammeter - a device for measuring current force in amperes.

The scale of ammeters is graded in microam, milliamperes, amperes or kilos amperes in accordance with the measurement of the instrument.

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In the electrical circuit, the ammeter is turned on sequentially with that section of the electrical circuit, the current strength in which is measured; To increase the measurement limit - equipped with a shunt (for constant and alternating circuits), current transformer (only for alternating current circuits) or magnetic amplifier (for DC circuits). A complete device from the current-measuring head and a transformer of a special design is called "current-dimensional mites".

2) Current testers - a device for measuring AC without breaking the chain in which the current is measured.

The principle of operation of current-dimensional ticks is based on the fact that the current flowing in the wire creates a magnetic field around itself. If this is a variable field, according to the law of electromagnetic induction in another conductor, covering the wire with a current, an EDC occurs, which under certain conditions is proportional to the measured current.

3) Voltmeter - the measuring device of the direct reference to determine the voltage or EDC in electrical circuits. It is connected parallel to the load or source of electrical energy.

4) Multimeter - a combined electrical measuring device that combines several functions. In the minimum set, this is a voltmeter, an ammeter and an ohmmeter. Sometimes a multimeter is performed in the form of

toco-measuring ticks. There are digital and analog multi meters.

The multimeter can be like a light portable device used for basic measurements and troubleshooting, as well as a complex stationary device with a variety of features.

A typical error of digital multimeters when measuring resistance, constant voltage and current less than ± (0.2% +1 units of junior discharge). When measuring alternating voltage and current in

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The frequency range is 20 Hz ... 5 kHz measurement error ± (0.3% + 1 unit of junior discharge).

12. Requirements for the safety and fire safety requirements for operation and repair of EO:

Safety Instructions (TB):

The execution of TB rules is necessarily without reasoning and amendments.

The rules on TB are: unconditional and conditional; Mandatory and advisory. Types and schedules:

1. Training TB and general instruction;

2. Instructing before starting work;

3. Instructing in the workplace.

4. Checking the briefing is always required.

5. In case of violation of TB, TB requirements have priority to work requirements.

At the entrance to the production premises should be an inscription indicating its class on explosive or fire danger.
Persons responsible for the state of electrical installations (the main energy engineer, the head of the Electrical, engineering and technical worker of relevant qualifications, appointed by the order of the head of the enterprise or the workshop), are required:
(a) Ensure the organization and timely conduct of preventive inspections and planning-preventive repair of electrical equipment, equipment and power grids, as well as the timely elimination of violations of PTE and PTB, which can lead to fires and lighting;
b) monitor the correctness of the choice and use of cables, electrical storage, engines, lamps and other electrical equipment depending on the class of fire and explosiveness of the premises and environmental conditions;
c) systematically monitor the state of protection devices, overloads, internal and atmospheric overvoltages, as well as other emergency operation modes;
d) follow the health of special installations and means designed to eliminate lightbins and fires in electrical installations and cable rooms;
e) organize a system of training and instructional personnel on fire safety issues during operation

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№ DOCUM.
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KP 140448.14.4РЭ1.000 PZ.
electrical installations;
e) participate in the investigation of cases of fires and lighting from electrical installations, develop and implement measures to prevent them.
The attendant electrician (replaceable electric number) is obliged to produce planned preventive inspections of electrical equipment, check the presence and health of protection devices and make immediate measures to eliminate violations that can lead to fires and sunbathings. The results of inspections of electrical installations, detected faults and the measures taken should be recorded in the operational journal.
Checking insulation of cables, wires, reliability of compounds, protective grounding, the mode of operation of electric motors should be carried out by electricians of the enterprise as an outer inspection and using instruments. The measurement of the insulation resistance of the wires should be made on time installed by PTE and PTB.
All electrical installations must be protected by the protection devices from CW and other emergency modes that can lead to fires and sunbathings.

13. Project conclusions:

In the course of work on the term project, the types and essence of the repair, safety and fire safety regulations are studied. I have studied the electrical equipment of the turning and screwing machine and its component parts. Also, I drew particular attention to the choice of devices for diagnosing and the principle of their operation in the specified values. Most effective, in my opinion, digital diagnostic devices, such as: ammeter, voltmeter, megommeter, multimeter and frequency meter. The paper discusses modern technologies for repair work of electrical equipment of turning machines.

14. Literature:

1. Modern technologies in the manufacture of engines edited by A.G. Bratukhina, G.K. Jazz, B.E. Caraseva. Mechanical engineering, 1997. 410С.

2. A.A. Garbous, "Production of engine parts".

3. Crane Electrical Equipment: Directory Yu.V. Alekseev, A.P. Theological. Energy, 1979

4. Crane electric drive: Reference A.G. Yaur, E.M. Pevzner. Energoatomizdat, 1988.

5. Lipkin B.Yu. Electric

Telfers are widely used in construction and industry for carrying out lifting and installation work. They are electrically driven devices that work from the engine and can lift loads weighing up to 10 tons to a certain height. Telfers are installed on single-grayscale bridge cranes or on a monorail path. The design of the equipment includes a movement mechanism, with which the horizontal movement of cargo is produced.

The installation of the Telfer should be carried out by a specialized organization or a qualified specialist who has a certain preparation. For proper installation of equipment, it is important to take into account the following conditions:

  1. load capacity and telfer lifting height;
  2. speed of mobile mechanism;
  3. beam profile parameters;
  4. terms of use of equipment;
  5. compliance of the voltage of electricity with the requirements of the manufacturer;
  6. compliance with the installation and connection to safety requirements.

Telfers are usually shipped assembled. Before installing, you need to make sure that the power supply voltage corresponds to the equipment parameters. Many types of professional equipment work from an industrial power supply, but there are also models for nutrition from a regular 220V network.

When choosing an equipment, you also need to pay attention to the beam profile numbers. In the passport of the equipment, it is indicated on the tracks of which size can be installed cartridge. It is not allowed to use the telfer on beams with a profile smaller than indicated in the passport.

Before installing, it is important to carefully inspect the equipment.

  • It should not be dust, dirt and moisture, so the telpher needs to clean, dry and smear in accordance with the requirements of the manufacturer.
  • It is necessary to check the health of all bolted, contact compounds and locking mechanisms.
  • An experienced electrician should check the condition of the wires and measure the insulation resistance.

The telfer is installed on the track with bolts and fasteners, studs and a set of washers included in the equipment kit. The telfer must be installed so that the distance between the wheel of the cart and the rail is 4 mm on each side.

It must be traced that anything prevented the movement of the trolley. To do this, it is not recommended to paint the rail track, as the paint creates resistance. Lubrication track can also interfere with the trolley. In addition, the track should be regularly cleaned from dust and dirt, dried from moisture to avoid corrosion. The railway must be free, and the slope must be at least 3%. There are special security requirements that the railway must match. Below we give some of them.

  • The distance from the telfer to the ceiling or to the lower point of another equipment operating above should be at least 100 mm.
  • The distance from the Telfer to the walls of the building or to the columns and the rail is at least 60 mm.
  • From the bottom of the telfer to the floor or to another working platform - at least 2000 mm.
  • The distance from other equipment running next to the telfer is at least 400 mm.

Connecting Telfera

It works from the power supply, but before connecting it to the network, you need to pre-check.

  • All separate parts of the telfer should be inspected for rust. If on the brake wheels, the engine cover and the brake cover will be rust, then after connecting the power, the engine can tan.
  • You need to check the reliable connection of the electrical block. This uses an ammeter.
  • It is also important to check the phases by supplying the voltage. You need to suspend the telpher and pressing the control buttons to check the direction of the hook and trolleys movements.

Electric telphers are connected to the power supply by a specific scheme specified in the equipment passport.

Important!

The network voltage must correspond to the Telfer parameters. When choosing a power cable, it should be borne in mind that voltage drops should not exceed 10%. The length and diameter of the cross section of the cable must coincide with the power of the telfer engine.

Safety requirements

Telfers should be operated by people who fully own all knowledge according to safety rules. In addition, specially designated people must regularly inspect the serviceability of the equipment.

Before the first exploitation, the telpher should be tested with loads weighing 25% higher than the nominal capacity. The test should last a maximum of 10 minutes.

Warning is prohibited to exceed the nominal capacity when working with the Telfers. In this case, all ropes, hooks must be appropriate. Failure to comply with the rules of security is dangerous to life near people and for the safety of cargo.

In the passport of the equipment should be indicated how many times you can use the telfer for an hour. You need to strictly follow this requirement to avoid engine overheating. When using the telfer, you can not leave the cargo in the suspended state. It is also not recommended to press multiple buttons simultaneously. After using the equipment, it needs to be disconnected from the power supply.

Inspection of equipment should be carried out at least once a month. During the inspection should be checked:

  • the condition of all individual parts;
  • reliability of fasteners;
  • state of the rail track;
  • brake work;
  • the state of insulation of electrical wiring, etc.

The results of the check should be recorded in the inspection log. All detected faults are subject to immediate repair or replacement.

This Labor Protection Instructions when working with an electrothelter is available for free viewing and downloading.

1. GENERAL REQUIREMENTS OF LABOR PROTECTION

1.1. The worker is allowed to work with the electrothelfer, which has the necessary theoretical and practical training, which has passed a medical examination and not having contraindications for health reasons, which has passed the introductory and primary instructions for labor protection and training, certified by the Qualification Commission and received admission to independent work.
1.2. An electric worker working with the electroteller (hereinafter - the employee) must periodically, at least once a year, to undergo training and verify knowledge of labor protection requirements and receive admission to the work of increased danger.
1.3. The worker, regardless of the qualifications and experience of the work, at least once every three months should be repeatedly instructed on labor protection; In case of violations of the requirements of labor protection, as well as during a break in work for more than 30 calendar days, it must pass an unscheduled briefing.
1.4. An employee allowed to control the electrothelfer should know: the rules of the device and the safe operation of the load-lifting cranes (in the part it relating). Instructions for the manufacturer of the manufacturer of the operated electrotelfer. The device and appointment of its mechanisms and safety devices. Safe taking straps and cargo hooks. Ways to determine the suitability of ropes, removable lifting devices. Rules, norms and instructions for labor protection and fire safety. Terms of use of primary fire extinguishing means. Ways to provide first aid for accidents. Rules of the internal employment regulation of the organization.
1.5. An employee, who showed unsatisfactory skills and knowledge of the safe control of the electrothelfer and hanging the cargo on the hook of such a machine, is not allowed to independently.
1.6. An employee working with the electrothelfer should be aware that an electrothelfer should be subjected to a periodic technical examination.
1.7. An employee, aimed at participating in the unusual profession of work, must undergo targeted briefing on the safe performance of upcoming work.
1.8. The employee is prohibited to use the tool, fixtures and equipment, which is not trained in safe handling.
1.9. While working with the electrothelfer, an employee may have an adverse effect, mainly the following dangerous and harmful production factors:
- incident cargo (for example, with incorrect loading of cargo or cliff of a string);
- electric current, the path of which in the event of a closure can pass through the human body;
- unprotected movable (rotating) elements, parts, electrical assemblies;
- sharp edges, burrs, roughness on the surface of steel ropes, electrothelfer moving goods.
1.10. An employee operating an electrothelter during operation should use the means of individual protection against the impact of hazardous and harmful production factors.
1.11. To prevent the possibility of fire, the employee must comply with the requirements of fire safety himself and prevent violations of these requirements by other employees; Smoking is allowed only in specially designated places.
1.12. The employee is obliged to observe the labor and production discipline, the rules of the internal labor regulation. It is not allowed to perform work, being in a state of alcohol intoxication or in a state caused by the consumption of narcotic drugs, psychotropic, toxic or other foaming substances, and drink alcoholic beverages, use drugs, psychotropic, toxic or other foaming substances in the workplace or in working time;
1.13. If an accident happened to anyone from the workers, then the victim need to provide first aid, to report an incident that happened and maintain the situation of the incident, if it does not create dangers for others.
1.14. An employee, if necessary, should be able to provide the first help to the victim, use a medical aid kit.
1.15. To prevent the ability of diseases, the employee should comply with the rules of personal hygiene, including, before taking food, it is necessary to thoroughly wash your hands with soap.
1.16. The worker who made a violation or failure to comply with the requirements of the labor protection instructions, is considered as a violator of production discipline and can be attracted to disciplinary responsibility, and depending on the consequences - and to criminal; If the violation is associated with the causing material damage, then the perpetrator can be involved in the material responsibility in the prescribed manner.

2. Requirements for labor protection before work

2.1. Before starting work, we should wear overalls, footwear and other necessary means of individual protection against the impact of hazardous and harmful production factors.
2.2. Overalls must be appropriate, clean and not shy movements.
2.3. Before proceeding to work on the electroder, you need to make sure of the health of all its mechanisms.
2.4. Before starting work with the electrothelfer, you must perform the following:
2.4.1. Inspect the machine mechanisms, their mount and brakes.
2.4.2. Check the health of the flexible electrical cable and control panel.
2.4.3. In the available places the state of the ropes, their lubrication.
2.4.4. View the hook and its fastening in the clip.
2.4.5. Check availability and serviceability of safety devices (limit switches, etc.).
2.4.6. Check availability and serviceability of the grounding conductor to the starter box, as well as the operation of the start buttons, the serviceability of insulation on the electrical wiring.
2.5. Before starting work, you should check the compliance of removable lifting accessories of mass and the nature of the cargo, their health and availability of information about the date of the last test.
2.6. The inspection of the flexible electrical cable should be made when the switch is disconnected.
2.7. After an inspection of an electric device before it starts, it is necessary to test the operation of its mechanisms at idle and check the operation of the action: electrical drive electric drive, safety devices, brakes, lifting limiter in height.
2.8. When detecting during inspection and testing of the electric faults or disadvantages that prevent safe operation, and the impossibility of eliminating their forces on its own, prohibit operation on such an electrotelfer.
2.9. You can not start working on the electroteller if the following faults are available:
- cracks or deformations in the metal structures of the electric device;
- the number of cliffs of cargo and cable wires or superficial wear exceeds the established norm, as well as a torn strand or other damage;
- Defects of the mechanism of lifting cargo, threatening work safety;
- damage to the parts of the brake of the cargo lifting mechanism;
- hook wear in Zeva, exceeding 10% of the initial height of the section;
- the absence of fence mechanisms and the presence of naked current-carrying parts of electrical equipment.
2.10. The electrotelfer control button housing must be made of insulating material or grounded by at least two conductor.
2.11. The electrothel fleet must have a device for self-return to the zero position; When using contactors for this, the hold of them should be possible only when you continuously press the start button.
2.12. The suspension of the control apparatus should be carried out on the steel cable of such a length, which would allow the employee that controls the mechanism to be at a safe distance from the lifting load; The control apparatus must be located at an altitude of 1000 to 1500 mm from the floor.
2.13. Before starting work, it is necessary to check the absence of foreign objects on the way of moving the cargo and ensure the free passage for the person controlling the electrothelfer from the floor.

3. Requirements for labor protection during work

3.1. While working with the electrothelfer, it is impossible to be distracted from the fulfillment of their direct duties.
3.2. Before carrying out any movement of the electrothelfer, it is necessary to make sure that there are no foreign people in the work area of \u200b\u200bthe lifting machine.
3.3. While working on the strapping and accessory of cargo, the following security rules should be followed:
3.3.1. When lining the cargo, the ropes and chains must be superimposed on its main array (body, bed, frame, frame) without knots, twist and loops.
3.3.2. To protect the slings from damage, under the ribs of the cargo should be put on a special lining.
3.3.3. Turning the cargo in such a way that during its movement, the drop in its individual parts was excluded and the stable load position was provided when moving.
3.4. When strapping and hooking goods, the following is prohibited:
3.4.1. Production of the load, the mass of which is not known or if the weight of the cargo exceeds the carrying capacity of the electric device.
3.4.2. Use damaged or unmarked shipping devices.
3.4.3. Apply for strapping and engagement of cargoes not intended for this tools (wedge belts, wire, lows, pins and other random items).
3.4.4. To correct the hands of the nodes and loops in the tensioned ropes and chains.
3.4.5. Strong hammer blows, scrap slings on the lifted cargo.
3.5. When lining the cargo, it is necessary to select slings (ropes, chains) of such a length so that the angle between the branches of the slings when the cargo suspension on the hook was not more than 90 degrees.
3.6. Before lifting the cargo, you must perform the following operations:
3.6.1. Ensure that the load is securely fixed and no one is held.
3.6.2. Check, whether there is no unfinished details and tools on the load.
3.6.3. Make sure that the cargo during the lifting can not be cling for anything.
3.6.4. Make sure there are no people near the cargo, between the raised cargo and walls, columns, stacks, equipment.
3.7. When lifting and moving the cargo, the following security requirements must be performed:
3.7.1. Ensure that the mass of the lifted cargo does not exceed the carrying capacity of the electric device.
3.7.2. If the weight is close to the permitted loading capacity of the electric device, then the load should be raised to the height of 200-300 mm, check the correctness of the lines, the uniformity of the tension of the slings, the effect of the brakes, and only after that you can raise the load to the necessary height.
3.7.3. If you need to correct the lines, the load must be omitted.
3.7.4. Before horizontal movement of cargo, you need to make sure that the cargo is at a height of at least 0.5 m above the objects found on the way.
3.7.5. When moving the cargo, it is necessary to accompany it and ensure that it cannot be clinging for anything.
3.7.6. Lifting a bulk and small cargo should be produced in a specially designed container.
3.8. To avoid accidents, when lifting and moving, cargo is prohibited:
3.8.1. To be on the cargo during lifting or movement, as well as allow the rise or move the cargo if other people are located on it.
3.8.2. To be under the raised cargo or to allow other people under it.
3.8.3. Pull the load during its lifting, moving and lowering.

4. Requirements for labor protection in emergency situations

4.1. If the electrothelfer malfunction will be seen during lifting or movement, then it is necessary to immediately stop climbing or moving the cargo, lower it to the floor and report an happening person responsible for the safe production of works by cranes.
4.2. With a sudden stop of an electric device due to the disappearance of electrical voltage on a network or jamming of moving parts, it is necessary to immediately disable the electrothel fleet from the network.
4.3. In case of accident, poisoning, a sudden disease, you must immediately provide the first assistance to the victim, call a doctor or help to deliver the victim to the doctor, and then inform the manager about what happened.
4.4. When a fire or signs of burning on the territory of the working area (smoke, the smell of Gary, temperature rise, etc.) must be immediately notified by the fireguards on the phone 101 or 112 and take measures to extinguish fire focus using primary fire extinguishing means.

5. Requirements for labor protection at the end of work

5.1. After the end of the work, you can not leave the cargo in limbo.
5.2. Upon completion of the work, it should be cleaned of dirt and put on the order of loading devices, a tool and other snap.
5.3. At the end of the work, we should remove the workwear, footwear and other means of individual protection and remove them to the installed place of storage, if necessary, go to washing, cleaning.
5.4. The problems of electrothelfer, shipping devices and auxiliary tools seen in the process of work and malfunctions, as well as other violations of labor protection claims should be informed with its direct supervisor.
5.5. At the end of the work, you should thoroughly wash the hands with warm water with soap, if necessary, take a shower.

Below is a safety appliance when operating an electric device. Full instruction manual can be viewed.

General Safety Requirements

No matter , that in soot the appropriate sections of the instructions include instructions for safe operation. , it is necessary to comply with the following specific requirements. :

  1. It is impossible to lift and move the cargo over the service personnel or other persons.
  2. Every day, before starting work, check the brakes and the limit switch.
  3. Raised upload can not be left unattended.
  4. It is not allowed to exude a nominal load capacity.
  5. You can not lift the cargo at an angle or draining it on the ground.
  6. It is necessary to check the condition of the cargo cable and, if necessary, to produce it timely replacement. When replacing, pay attention to the solid consolidation of the two ends.
  7. After replacing the cable, as well as after repair and re-installation of the electrothelfer, check the phase coincidence and adjusting the limit switch at the top and lower extreme position of the cargo hook (clause 4.4).
  8. When the maximum allowable axial movement of the motor rotor is reached during operation, it is necessary to configure the brake (p. 5.4).
  9. In the execution of operations for maintenance or repair, the electrothelfer should pay attention to the following:free electric cargo; from using the power switch to turn off the power of electricity and eliminate the possibility of its inclusion with unauthorized persons or accidental inclusion.
  10. A cargo hook should be checked for cracks, deformations, as well as the health of the safety latch.
  11. Checking the carrier bolt connections should be checked to prevent selflessness.
  12. You must check the reliability of attachment: the protective wire of the power cable to the protective tire of the electrical wheel; Both ends of the protective wires of the cables of the transformer and electric motors.
  13. When using the electrothels with the movement mechanism at the two ends of the monorail track, buffers should be placed (p. 4.8).
  14. In all cases of removal of the command switch, external metal screws fixing it to the shell must be coated again with insulating material.
  15. You can not use the limit switch to work as a working switch.
  16. It is impossible to try to tear firmly fixed goods from the ground (for example,rui, summoning to the ground).
  17. Extreme positions When lifting and horizontal movement of cargo, it can be used only if there is a working limit switch.

Requirements for service personnel

For controlling the electricity, certain responsible for this mechanism are assigned, and for maintenance and repair of them - locks and electricians. All of these individuals must undergo proper training in accordance with the "rules of the device and the safe operation of lifting cranes" and obtain a corresponding certificate. The results of certification and knowledge checks are issued by the protocol and are recorded in the knowledge verification log.

Working main professions to controlling the electricity from the floor or from the stationary console and hanging the cargo on the hook of electrotals are allowed after the appropriate briefing and checking skills in the order installed in the enterprise.

Re-checking knowledge of persons serving personnel (craners, electricians, locksters, plumbers) is carried out at least once every 12 months.

Workers of the main professions serving the hoists and the jokes of cargo to the hook should take re-instructing at least once every 12 months.

For the proper maintenance of lifting cranes, the owner is obliged to provide craners, locksters, electricians and landlords by instructions that determine their rights, duties and the procedure for the safe production of works, taking into account the type of electrotals, specific operating conditions, and maintenance and repair of electrical circulation and the requirements contained in the "Device and Safe Rules and Requirements operation of lifting cranes ".

Manufacture of work and safety

Workers, controlling Talut, must be from the side of the open part of the drum. Place of work should be well lit and have a free passage for service personnel.

The mechanisms of the hoists are included in the operation of the corresponding button on the push-button station, to stop the button is pressed.

Ropes, chains and other airproofing devices must be proper load capacity, have appropriate stigs and tags and fully respond to the requirements of the Gosgorthennadzor. Ropes and chains should be selected such a length so that the angle between the branches does not exceed 90 °, the increase in this angle can be allowed only in exceptional cases when the height of the hook lift does not allow to use longer chips and when it eliminates the possibility of moving chalks for cargo.

The cargo must be tied up so as not to slip with it racing adaptations. Charging ropes and chains should be superimposed without knots and loops; Under sharp ribs, it is necessary to put lining, protective ropes and chains from damage. Small cargoes need to be lifted and moved in specifically for this purpose.

The cargo moved in the horizontal direction must be raised by 0.5 m above the objects found on the way.

When moving, the hoists should eliminate the lunch of the cargo, when the hoist is stopped at the time when the cargo rope has a maximum deviation from the vertical, it is recommended to briefly turn on the tal so that its movement coincided with the direction of the departure direction.

For the reversal of long and bulky goods during their lifting or movement, special deficiations (hooks) of the corresponding length should be applied.

The moveable cargo is allowed to omit only to the place intended for this, where he could not fall, tip over or slip. The location of the cargo must be pre-laid appropriate lining strength so that the floating ropes or chains can be easily removed from under the cargo.

The cargo should fit on the platform and trolley and to be filmed from them without a malfunction.

When lifting the cargo, it must be pre-raised to a height of no more than 200-300 mm to verify the correctness of the trim and reliability of the brakes.

The performance of the pulse should be avoided (very often alternating inclusions), during operation it is necessary to monitor the health of both brakes that should work simultaneously. After completing or during a break in the operation, the electric power must be unloaded, the switch that feeds the tal must be disconnected and locked.

Do not:

  • The surfaces on which the rollers are moving, roller rolling surfaces and a hints of the climb mechanism with the movement mechanisms to paint, as the paint interferes with a good clutch of rollers with a monorail road and increases the storage resistance of electrotal through the monorax.
  • While working under load between cargo and wall of the house, column, machine, stack, etc.
  • Raise a cargo whose weight exceeds the maximum lifting capacity of the hoist. When using electrotals for lifting and transporting molten metal, liquid slag The maximum weight of the cargo should not exceed 75% of the maximum load capacity and must be performed by the requirements of the rules of the device and the safe operation of load-lifting cranes.
  • Exceed operation mode.
  • At the same time, press the buttons that include opposite movements of the mechanisms, suddenly switch the mechanisms for the opposite.
  • Use the end switches as working bodies to automatically stop the mechanisms, bring the tal to the terminal stops installed on the monorail.
  • Using the tali foundations or cargoes, flooded land, approaching land, laid by other cargo or bolted strengthened; Release the floating ropes or chains hooked by cargo. Lift the cargo if the rope deviates from the vertical, lift loads suspended on the edge of the hook and in an unstable position, lift the goods in the container filled above the sides; Move the goods in those places where the cargo fall can cause an explosion, a fire or other dangerous consequences.
  • Unwind weakened rope at Taly without a rod-layer when the suspension is at a lowered state; Align suspended or moving cargo weighing people.
  • Operate the electric power with an open cabinet of electrical appliances.
  • Installing end stops against rollers carts.
  • Work with faulty limiters.

Maintenance

The frequency of inspections and the scope of work establishes the administration of the enterprise, based on the specific working conditions of the Tali. It is recommended to make inspections at least once a month and when conducting them must be checked:

  • the state of the monorail path and tires;
  • reliability of grounding;
  • clean tali, presence and state of lubrication;
  • the state of insulation of an electric vehicle according to the current standards of the safe operation of the mechanisms with an electric drive;
  • the state and operation of the current collector, the end switches, magnetic starters and a push-button station;
  • reliability of the fastening of the cargo rope and its condition;
  • the tightening of bolts, contact and other compounds, as well as the presence and condition of the stoppers (spring washers, plintes, etc. parts providing a stacked);
  • the condition of the suspension and the mobility of the hook (rotation, rolling);
  • gear state;
  • brake work;
  • condition and operation of the rod tarker.
  • The results of the inspections and the setting of the identified faults are recorded in a periodic inspection log.

Inspection of the Volalie by a responsible person should be made before the start of work, and the faults detected should be immediately eliminated.

Maintenance Maintenance:

Monthly - 8 people-hour;

Annual - 18 people-hour.

Terms of time testing before the next maintenance:

Monthly - 62 Masha. an hour;

Annual - 740 Masha. hours.

Time development rates before the next repair:

The current is 740 mash. hours;

Capital - 4500 Masha. hours.

Note. Labor costs for maintenance and time testing prior to maintenance, current and overhaul of electrical electricity are given on the basis of work in normal production conditions with their loading in the middle mode of operation with equivalent cargo 0.5<ЗН с коэффициентом использования по времени в год 0,5, в сутки - 0,67 и в час - 0,25.

When equipped with electrical outflow in easier or more serious modes, monthly labor works. / Hour. And time testing rates before the next maintenance and current repair in Mash. For hours, accordingly change.