How to make the machine for flexible profile pipe with your own hands: drawings, video. Machine for flexible profile pipes with their own hands Machine for bending profile

Pipe bender for the profile pipe with their own hands, advanced masters are made very often, despite the fact that the construction market offers factory machines for bending in large quantities.

But, why spend money on expensive equipment if you need to do a small amount of work? For this reason, homemade masters are trying to make this simple home tool personally.

This work at home is not something superpower. You can cope with her almost any domestic master having the necessary tool and some experience.

The pipe belong to the most popular building materials that are successfully used in home and industry. But, for the construction of various designs, the pipes have to bend, and here you can not do without a pipe-bender. It is this tool that makes it possible to easily change the configuration of the product from any material.

Profiegil design

To independently build a profilegile machine for pipes, use different drawings. The priority of a particular option is usually dictated by the presence of existing materials.

The frontal version of the bending machine consists of the following items:

• shafts or rollers made of metal (complete from three pieces);
• drive chain mechanism;
• metal profiles serving for making frame base.

The machine for bending the profile pipe often equipped with rollers from a tree. Also for this is often used polyurethane. When choosing these parts for a profile, it is necessary to take into account the indicator of the strength of the pipe product. If this requirement does not take into account, then the bending machine, made with your own hands, simply will not endure the load and will be unusable.

Classification of device type devices

Industrial enterprises offer devices for flexible square pipes of different designs. To process a sorting with a small diameter, devices are used that function on manual drive.

And for pipe products from large sizes, the equipment for the processing of profile pipes, which has a hydraulic engine. These devices are intended for bulk vehicles with square pipes. The most convenient of these mechanisms is bending tools that are connected to the electrical network.

Types of devices by bending

The pipe bending is also divided by the type of bend, consider them.

1. Arblet mechanisms.
2. Manual spring devices.
3. Segment options.
4. Dorn fixes.

What are the materials and nuances of structures

To build with your own hands the simplest profilegib, it will take:

• simple jack;
• shelf and metal profile;
• high strength springs and 3 shafts;
• drive chain.

To the simplest type of design served securely, it is important to construct a durable frame. It is fastened with welding or bolts. Then, in accordance with the designed drawing, the shafts and axis of the twist are installed. From the distance on which the axis of the simplest device for bending would be dependent, the Radius of the promotion of proftyrbs will depend on.

The simplest machine for bending square pipe rolling materials is driven by chain transmission. To complete the transfer of this profile profit, three gears are used. Immediately the chain on the machine, performed itself, is recommended to take from an unnecessary car or motorcycle.

The mechanism for bending proftrube leads to the movement of the handle. It for bending profile is connected with one of the shafts. It also creates the necessary torque of the mechanism on the profilegility.

Profiegility manufacturing process at home

The simplest variants of homemade tools for a bending of the profile under corner are designed to process the sorting of small diameters. But this technology is acceptable for actions not only with an aluminum profile. Such tools for flexible profile under corner, can be treated with steel products.

A feature of each device for bending pipes is the distribution of the load on the profile. It is distributed gradually and evenly on the bend site. In all points of the profile it is the same. Due to this, the device during bending, not fmines the walls of the tubular sorting.

The manufacturing process in each case begins with the development of the drawing. Depending on which devices are used for flexible pipes, it is manufactured. In the plan should be indicated all elements of the structure: frames, pipes, trees, and so on.

It is also necessary to take into account the fact that the profile during processing does not need support for the side walls. Consequently, in the machines for its flexible, the shafts can be used wider than the profile itself. .

The drawings of the machine for flexing the profile pipe are very different. Masters are willing to share them. After reviewing many options, you can choose the most suitable view for the goal.

IMPORTANT! Particular attention should be paid to the fact that accurate measurements of each part must be accurate. Otherwise, the device will not work.

After the drawing is selected and studied in all parts, you can start the most important stage - manufacturing.

Where to start the process and where to find details

Naturally bend the usual round tube sorting with your own hands is simpler, but looks much more interesting to the appearance of a lot of more interesting when the arbor, greenhouses are erected.

To bend it with your own hands at home, so that the walls are not flattened during the wall deformation, and cracks or waves are somewhat harder on the fold line.

In order to save money, you can not buy pipe bender in the store, but to make homemade with your own hands at home, practically without having anything of your savings.

Construction of fixture for flexion of medium complexity

The functionality of this profiler is based on the principle of a rolling machine. To proceed to the creation, you will need to prepare in advance: a welding machine, clamp (or its analog), rollers and a channel. Before starting construction, it is advisable to get acquainted with the process of action of the machine.

Homemade pipe bending for the profile pipe acts on the principle of rolling the sample through the pressure zone.

Movement is carried out using a pair of horizontally installed rollers on a channel, which is the base, and the third roller, which is installed at the bottom of the clamp plays the role of a deforming node.

The assembly of such a machine is carried out according to the following scheme.The first step is to prepare the basis for which a wide channel can serve or connecting a pair of narrow together.

After the base is ready on top of it, the metal design of the P-shaped form is installed. In its upper beam, a hole is done, suitable for the diameter to the clutch of the clamp.

At an equal distance from the mechanisms on the sides, rotating rollers are installed, on which the chain-transmission springs are attached. They are powered by manual drive.

The clutch is screwed into the coupling, on the edge of which the third roller is attached, and the handle is welded to the upper part. Such a machine for bending, functions as follows:

1. the sample that you want to bend fit into feed rollers;
2. by rotating the knob of the clamp, the pipe sorting is pressed with a third roller and moves to the deformation zone, rotating the chain transmission handle associated with the feed rollers.

The first pressure will be relatively small, but, stretching the product through this zone several times you can achieve any degree of bending.

It should take into account that bend the product at a right angle will not be released in such a method.

Homemade profilegib of the most simple design at home

The machine mechanism guarantees a uniform distribution of pressure, which eliminates the possibility of flattening or other deformation.

For flexible profile pipes serves tube bending. This is a tool intended for deformation of profile pipes. The devices of this kind are sold in the finished form or are manufactured independently. The second option is popular, as self-made pipe bending can be made from the primary means and it will cost tens of times cheaper.

What do you need an aggregate

To bend profile tube, you do not need to seek help in metal rolling or buy a special tool. You can do this with two metal columns, buried to the ground. However, this method has a significant drawback - the need to apply physical efforts. As a result, it turns out an inaccurate curved tube that does not suit the construction of greenhouses, arches or other products.

Pipe bender is intended to be able to get neatly curved pipe forms. These units are subsequently used for the construction of arches, greenhouses, overlaps, arbors, fences, etc. If you specify the goal of building a greenhouse at home, then you need to construct homemade pipe bending. If there are infirmized products and tools for this, then you will not implement the design of the device with your own hands.

To make roller pipe bending with your own hands for the profile pipe you need to take care of the drawings. They enjoy to calculate the required amount of material, as well as the cost of producing a self-made unit.

The planned design of the product is applied to the drawing, which depends on the materials available.

Most of the masters stop on the manufacture of front-type tubing machines. Such products consist of the following components:

1. The rollers presented in the form of a circular steel pipe (the number of necessary rollers is 3 pieces).
2. The chain leading the shafts.
3. Axis of rotation.
4. Mechanism moving device.
5. Profiles that are used to make the base or frame.

The use of soft species of materials as rollers is unacceptable, as this may lead to the fact that they will not withstand high loads, and destroy. Rollers are recommended to use metal round pipes.

It is worth noting that the options for the manufacture of the products under consideration a huge amount, but they all function on the principle of rolling or rolling. It is this principle of bending pipes that gives the possibility of reducing the risk of breaking and cracking the pipe.

Simple pipe bender has the form of an aggregate into which the profile tube is introduced, after which the handle is rotated, when the pipe begins to move, and the bend is formed. When designing a homemade unit at home, it is important to take into account that the bending parameters will depend on the design itself. The closer there is the location of the clamping rollers to each other, the less the angle.

The simplest pipe-bending machine: what materials do you need

The simplest homemade pipe bender, which adjusts the bend angle, is made using the following materials:

1. Hydraulic jack.
2. Metal profile, which are grounds for construction construction.
3. High strength springs - 4 pcs.
4. Metal shafts - 3 pcs.
5. Chain.

Two rollers when constructing a pipe bender with an adjustment of bend angles are located on the lower base, and the third is installed at the top. Upon receipt of the desired bend, it is only required to rotate the handle that the chain mechanism will move the shaft.

To create a device that is presented in the photo above, there is no need to make grooves to adjust the location of the rollers, which will significantly simplify work. To get such a product, you will need only the necessary material and welding machine. The rest is the work of the master of the master. It all depends not only on the skill of possession of welding and grinder, but also from imagination.

Where does the manufacturer begins

Homemade pipe bending is made by performing the following manipulations:

1. Frame making. The resource of the manufactured device is depends on the quality of the materials and welds of the welds. Welding is not the only option to create a base, as you can use drill and bolted elements.
2. Install depending with the size of the drawings axis of rotation, as well as the shafts themselves. Two shafts are installed below the third. The distances between the axes of these shafts are the bending radius of the profile pipe. It is necessary to worry about it even before the shafts are fixed on the basis.
3. The device will not work if the shaft is not activated. This uses a chain transmission that can have 3 gears. The chain transmission is not a mandatory device element, since only one shaft can be brought into motion to move the profile product through such a tool. If it is decided to equip the device with a chain mechanism, then the chain and gears are taken from the car gearbox or motorcycle.
4. Simplify the process of rotation of the shafts will help a special handle. With the help of such a handle, the torque will be created to obtain, ultimately, curved pipe.

The pipe-bender device is not of great difficulty, but it must be considered responsible for its creation. Make a device on an ambulance hand will not be difficult, but there will be such a tool efficient and reliable, it all depends on the thinking of each little things. To adjust the angle or radius of the resulting bending of the profile pipe, you need to make one of the shafts adjustable. This will make it possible to get products of different radius, which are used not only for the construction of greenhouses, but also arches, arbors or entrance gates.

How to make pipe bender do it yourself: instruction

If there is an example or diagram of the pipe bending, then make a machine with your own hands will not be a lot of work. You need to adhere to the corresponding sequence of action. To make pipe bending for the profile pipe, the following manipulations are performed:

1. On the shaft you need to place gears, as well as bearings and rings. The manufacture of shafts is entrusted to experimental turner. If you plan to create all the details on your own, then you will need three shafts, two of which are distributed on the lower base (serves a channel), and the third hangs on the springs.
2. The corresponding holes are drilled in the rings, which are needed in order to chop threads. This thread is needed in order to attach the gears to the shaft.
3. The shelf for fastening the third roller is also made from the channel.
4. All elements are distributed on the bed, and are combined with welding or bolted joints.
5. The first thing is mounted a framework on which the corresponding structural elements are distributed.
6. The shelf perpendicularly welded to the base.
7. A handle is attached to one of the shafts.
8. At the end to adjust the bending radius, the profile pipes should be installed on the upper shelf the hydraulic jack.

If you do a template tool, there will be no difficulties. To clarify some moments, you should pay attention to the following factors:

1. The clamping shaft, located on the shelf, should be fixed to it. It is also fixed with the swords.
2. The clamping roller is made by performing the following manipulations: the shaft is fixed on the shelf, as well as the springs that are attached to the pre-installed nuts. After the manufacture of the shelf, it can be welded to the bed of the main device.
3. To pull the chain, you need to use a magnetic corner. He will serve as a holder.
4. Stars are fixed with swords made from Grovers.
5. The drive handle is constructed from the steel tube.
6. The jack is placed on the suspension shelf.

The design of the simplest self-made unit for flexing profiled pipes is presented in the video below.

How to build hydraulic pipe bender

The design of the hydraulic pipe bending is presented with their own hands in the video below.

The tool of this type will not be much difficulty if there are two channels of 0.5 meters at the disposal. The base of such a device includes the following elements:

• hydraulic cylinder;
• stops;
• supercharger.

In addition, it is also necessary to allocate:

1. Jack, which is able to withstand loads up to 5 tons.
2. Rollers are among 2-3 pieces.
3. Schweller - 3-4 mm.
4. Thick plates.

The principle of use of such a tool is assigned to the fact that you need to install a profiled pipe in the shoe. The jack is set to the required bend radius. When pumping the jack, the rod of the rod is taking a roller. After establishing the bend angle, you can remove the pipe. This option of the bending device is relevant when the pipe bending is required in one place, for example, when the heating system is arranged.

Trubbib Arbleette: Step-by-step design instructions

The arbaltite tube received such a name because it resembles the form of a manual crossbow. The cost of arbal device is about 10 thousand rubles. In order to save on the purchase of such an aggregate, it is recommended to make it yourself.

The photo presents two variants of arbal device for flexible pipes. The first option is a factory structure, and the second is a homemade machine. The difference between these two machines is essential, since the factory version is made of steel than 2 mm, while the metal thickness is 3-4 mm for homemade. This means that the homemade unit is not easy to be, but for everyday use.

Feeling the difference, each wizard wishes to acquire the arbaltite tube, making it yourself. The disadvantage of such a version of the pipe-bending is the fact that it allows you to get a bend of proftrubi only at one point. This is due to the fact that the device is equipped with a fixed shoe. This option is used for round pipes when you need to get a certain bending radius in one place.

To construct such a device, we need a channel and jack hydraulic. For the jack, a special shelf is manufactured in which it is installed. Two rollers made of steel pipe are mounted in the upper working part between two chapelners. The distance between the rollers and the Pyatas of the Domkrat should be the same to be able to get smooth and neat bends.

Other options for rolling pipe bending

Make a hand-made pipe bender you can two steel plates, as well as four metal bars with dimensions of at least 4x4 cm. It is from the thickness of the BRUSEV will depend on the design of the design. An example of another type of pipe bender of the rolling type is shown in the photo below.

Initially, the frame is made, with 3 rollers fixing on it. Two rollers are fixed, and are placed on lateral racks. In the upper base (steel plate) a hole is drilled and a thread is cut. This carving is needed to adjust the third movable roller. On the reverse side of the installation there is a handle that can be represented as a wheel. When rotating the wheel, automatic pipe rolling and its bending will occur. The bending radius is adjustable using a threaded connection.

This is not the simplest design, however, with the right approach, it will serve for a long time. If you need to make a product easier, then the scheme is shown below with all the necessary dimensions.

Pipe bender stationary: step-by-step instruction

If it is planned to independently make a greenhouse from steel pipes, it will be necessary to get not just ordinary tube bend, but a reliable product. After all, with this approach, it will be necessary to bend no one dozen profile pipes. So that the design of the greenhouse is neat and beautiful, you need to use stationary pipe bender.

Before entering the manufacture of greenhouses, you need to take care of the presence of an appropriate tool for flexing profile products. We will need to design stationary pipe bending elements:

• rod on 25;
• 6 bearings;
• channel.

It will also be necessary for the welding machine, with which the connection of all components will be performed. Step-by-step instructions for the manufacture of stationary pipe bending looks like this:

By installing a profile tube of any size, the radius of the final bending should be adjusted. It is possible to do this with the help of a jack, located under the base, on which one of the shafts is fastened. Adjusting the required bending radius, the handle rotates. As a result, high-quality curved tubes are obtained. The advantage of pipe-bending is called the ability to bend materials of any size and diameter.

Of the disadvantages, you can note only the possibility of operation in one place. It is important to understand that it is possible to apply such a device for any needs. For the manufacture of such a device, you will need investments no more than 500 rubles. You need to buy only 6 bearings, and all other elements will be found in the farm from each wizard.

How to bend pipe homemade pipe bend

Make the device under consideration with your own hands is only half of the case. After that, you will need to use the tool correctly. How to use the tool you can look at the video.

The above considered methods for manufacturing hand-type pipe bending, which are suitable for bending pipes with a cold way. This is a variant by which the material is not to be heated. You can use this option for plastic materials. To increase the efficiency of bending, you need to fill the inner part of the product with sand or salt. Filling in the inner cavity of the material with sand or salt will eliminate the strain of the pipe, as well as get high-quality bending.

If the walls of the pipe are thick, then it will not be able to bend it cold. For this, a hot method is used, which implies a preliminary heating of the bending point.

Note Masters

Useful tips from masters are always popular and in demand. Relying on the experience master, you can avoid different errors when conducting relevant work:

1. In manual devices, it is not at all necessary to resort to the setting of the chain transmission, as the design will function when only one shaft is moved.
2. So that the pipe does not slide from the template, according to which its bending is performed, you need to use the appropriate metal hooks.
3. If you need to get the bending of a large radius pipe, then three rollers are used.
4. When designing a manual machine, you should take care in advance to be able to adjust the bending radius.

Another version of the manufacture of manual pipe bending with two stars is shown on the video. Useful thing that does not require large economic and physical waste.

If you have a pipe bender, then you can even earn it. After all, with it, you can not only bend the profile pipe, but also reinforcement, getting the necessary patterns. Curved fittings are used for the manufacture of decorative elements on the entrance gate, visors, canopies, etc.

The need to be flexible strips or steel pipes occurs at homemade masters quite often. To solve this task there are many options. For example, the corresponding equipment can be purchased in the store, however, the machine for flexible with your own hands make enough simple, and this approach will be cheaper.

Production of the simplest pipe bending

If you decide to engage in mentioned works yourself, then you can resort to the simplest solution, which involves a product that provides a certain radius of the pipe bending. Specialists advise using homemade masters template made personally. With it, you can work not only with aluminum, but also with steel pipes. For manipulation, wooden boards should be prepared, the thickness of which is larger than the diameter of the pipe bending. In the process, it will be necessary to make a template, covering the boards by any way convenient for you.

In order to exclude the pipe slip in the process of manipulation, the boards should be cut down with a slight slope. If you decide to make such a simple machine for flexing the profile pipe with your own hands, then it will be necessary to fix it with some reliable way to the table or working basis. As close as possible to the template, it is necessary to strengthen the emphasis in which the element will be dried. This can be assumed that the pipe bender is ready.

Features of use

One end of the product should be installed between the focus and the template, and after, holding the other, neat smooth movements, it is necessary to be bent along the workpiece. You can make the lever at the opposite end, for this it is recommended to insert a sufficiently durable rod into the pipe. You can use a method that involves the use of an element of a more impressive diameter. Do not try to bend the pipe from the central part of the template, as this can cause the product breakage.

If the machine will be made for flexing the profile pipe with their own hands, then you can form a bending of a larger radius, but then the template will be made of plywood and hooks.

Production of pipe-bender from hooks

Another fairly simple machine for flexing the profile pipe with your own hands is permissible to perform using durable metal hooks, which are installed on the phaneer with such a calculation, so that it is possible to form the bending line. As a plus such a model, it is possible to correct the position of the hooks, thereby changing the line of bending.

With the help of such equipment, you can work with products that are manually flexible, as well as with those pipes that are not so conneplex for conducting similar manipulations. To do this, you can apply if the need for manipulations, where the profile tube will be involved, it is not necessary to make the SCO when creating a template. The product is strengthened by several limiters.

Alternative options

If you decide to make a machine for flexible pipes with your own hands, the drawings presented in the article will allow you to produce these works quite simple. A more complex model is a design consisting of templates and rollers. These elements should cuddle the pipe as accurately as possible. If enough soft products have to be bend, then the metal roller and the template is allowed to replace the billets made of solid wood. To make rollers, use a lathe.

The role of another solution is the use of plywesk plywesk. Thus, an element is created with an inclination in a specific side. The resulting circles of different diameters should be fixed in one roller, and after processing irregularities using abrasive paper. When such a machine is made for a flexible pipe bending with their own hands, the photo must certainly consider even until the start of the work. In order to achieve higher reliability of wooden elements, they should be fixed with steel plates.

Making pipe benders from rollers and corners

In order to form a pipe bender, you can use billets for rollers from wood. These elements can be made of bearings, but if their presser variety is used, then you need to join to eliminate scrolling. Important design features of the design will depend on the foot between the rollers. If you decide to make a machine for a flexible tube manual, then remember, than the distance will be more impressive, the less effort will need to be applied. However, in this case, the bend radius will be minimal. Side should be installed that will hold the pipe vertically. Whereas in relation to the axis of the rollers, it should be perpendicular to. Otherwise, the pipe will be bent spiraloid.

The presser roller needs to be tightened from the bottom by rotating the strips with a thread, which is sliced \u200b\u200bin the central part. Gradually, the master must tighten the clamping roller, which will contribute to rolling the pipe through the design. If you need to get a bending of a minor radius, then you may need about 50 gaming.

Another manufacturer

If you need for flexible PG-2 profile pipe, it can be made independently with the help of shafts, steel profiles, drive mechanism and chains. If you have engineering education, you can improve the design at your discretion, adding functions. Trees will be needed in the amount of 3 pieces, they must have axes of rotation. It is with the help of them will be flexing. Profile will be needed for the frame.

Initially, it will be necessary to prepare a framework. All parts are connected by welding, but it is worth considering the moment that it will not provide sufficient reliability when manipulating thick pipes. In order for the design to be more mobile and stronger, it is necessary to complement the mounting bolts. If a manual machine is made for flexing the profile tube with their own hands, then it is necessary to remember that the shafts for bending are metal cylinders. Two of them should be fixed slightly above the level of the working surface. Whereas the third is set to them.

Features of work

Pipe bend radius will depend on the step between the lower cylinders. After the shafts can be fastened, the machine must have a system that transmits rotating efforts. The most suitable option will be the use of a chain mechanism that can be bought on the market or borrow from the old car.

By the way about the above: if the chain you were selected separately, then you should take care of the presence of gears, which should be three. Two are installed on the lower shafts, while the latter is slightly lower. It is necessary to provide for the possibility of adjusting the position of the chain, which will allow you to pull it if necessary.

Flexible tube - a fairly common procedure, to execute a special device - pipe bender. You can make pipe bender for the profile pipe with your own hands, and you can buy it in the construction market or in the store.

One of the simplest varieties of pipe bending for profiled pipes

Serial devices differ according to the principle of operation, they may have different types of drives, however, a certain experience is required to work on any of these devices. Limits the use of devices made in production conditions, and what they are not suiced. A good output in all such situations will be an independent manufacture of a device intended for flexing profile pipes, which can be used to use underluts.

Required design elements

The scheme of the pipe bending is very uncomplicated

To make pipe bender with your own hands, you can use drawings of various designs. Their choice is determined mainly by what materials you have. Most often stop their choice on front-type pipe bends, the design of which includes:

• three rollers (shaft) that must be metallic;
• drive chain;
• axis of rotation;
• the mechanism that will drive all elements of the device;
• metal profiles from which the device frame will be made.

Very often, the machine for flexible tubes is made with rollers, which are made of wood or polyurethane. Choosing such materials, the strength characteristics of pipes should be taken into account that will bend. If you neglect this requirement, the working elements of the homemade fixture may simply not withstand the load and collapse.

Drawing of the pipe bend: in the context you can see the design of the fixing roller fastening

To figure out how to bend profile pipe on a homemade device, it is important to understand what technology is such a process. As a rule, the principle of rolling or rolling is used in the pipe bending, which allows you to minimize the risk of breakfast and damage to the pipe.

To make a bend on the profile tube using such a device, it must be inserted between the rollers of the pipe bending and turn the handle. The use of such a simplest bending device allows you to get fibossed on the profile pipe that fully correspond to the specified parameters.

Pipe bender using jack

To make a simple machine to perform flexible profile pipes, the following structural elements will be required:

• ordinary jack;
• metal profiles and shelf necessary for the manufacture of the frame;
• springs, characterized by high strength;
• shafts in the amount of 3 pieces;
• drive chain;
• a number of other structural elements.

When using such a device, the process of operation of which can be seen on one of the video below, the pipe is placed on two side rollers, and the third side is lowered on top, creating the required force. To give the pipe the necessary bending, you should scroll through the handle, resulting in a chain and, accordingly, equipment shafts.

An option with an inverted jack

The process of manufacture of pipe-bend

To make a device for generating profile pipe bends, you must perform the following procedures.

• Prepare a reliable framework, the elements of which are connected using welding and bolted compounds.
• According to the pre-prepared drawing, set the axis of rotation and the shafts themselves, two of which are placed above the third. From the distance on which the axis of such shafts are located, the radius of the bending of the profile pipe depends.
• To activate such a bending mechanism, a chain transmission is used. To configure such a transfer, it is equipped with three gears, and the chain itself can be chosen from an old car, a motorcycle or other equipment.
• To bring such equipment, a handle is needed, which connects with one of the shafts. It is at the expense of such a handle that the required torque is created.

Drawings Trubbing for Prof Pedub

Instructions for the manufacture of pipe bending

Alone to make pipe bender for the profile pipe is completely simple, if you adhere to the following technological sequence.

• On the clamping shaft place gears, bearings and rings that connect with it with a key with a key. First, a drawing of such a shaft is developed, closure for bearings and rollers, then these parts are pulled out that it is best to entrust the qualified turntable. In total, three shafts must be made for this device, one of which is suspended on the springs, and the other two are located on the sides.
• Then in the rings it is necessary to drill holes that are necessary for the manufacture of grooves and thread cutting.
• Now it is necessary to make a shelf, for which the channel is used, in which the holes also drill and cut the thread required when installing the pressure shaft.
• The entire design of the equipment after the preparatory activities must be assembled, for which welding and bolted joints are used. First of all, the montage of the framework is performed, which simultaneously serves and the legs of the pipe-bend.
• The next step is to hang the shelf with the presser shaft fixed on it, for which springs are used. After that, on home-made pipe bending, it is necessary to install side reference shafts, one of which is mounted.
• The last stroke is the installation of a jack on the pipe bender.

Some subtleties of installation work:

• the clamping shaft, fixed using the key, is additionally screwed to the shelf;
• installation of the clamping shaft is carried out according to the following scheme: the shaft is installed on the shelf, to which the nuts for the springs are pre-welded, after performing installation work, the shelf turns over and hangs on the springs;
• the chains tension is performed using a magnetic corner, which is used as a holder;
• when spinning springs, the swords are used, which are pre-made from Grovers;
• the drive handle for the bending machine is made with a rotary tube;
• the jack on such a self-made device is installed on a suspended platform, for which bolted compounds and welding are used.

Production of hydraulic pipe bend

On the Internet you can find a lot of photos and a video of how to independently make a device for flexing profile pipes with hydraulic drive. The process of manufacturing such a pipe bender equipped with a hydraulic cylinder, a pressure device and pipes for pipes, is a rather time consuming event.

In the drawing and in the design of such a pipe bending, the following elements can be distinguished:

• hydraulic jack type with a carrying capacity of at least 5 tons;
• shoe;
• rollers in the amount of 2-3 pieces;
• powerful metal chaserler;
• plates of thick metal and other details.

To perform the desired bending of the profile pipe using a hydraulic device, you must insert it into the shoe and fix both of its end. After that, it is necessary to use a jack, which its rising rod puts on the roller, affecting the pipe and bending it. After the required bend angle is obtained, the process can be stopped and removing the pipe from the pipe bend, tugging the jack handle several times in the opposite direction.

Pipe bender for profile pipes in finished and painted form

Mobile flooring pad installation of shafts chain with tensioner type assembly

To independently make a hydraulic bending device for profile pipes, which can be found on the Internet without any problems, it is necessary to perform the following procedures.

• The drawing or photo make the design for the installation of the shoe and rollers, as well as the equipment frame.
• The metal plate is fixed on the lower platform, on which the jack will be installed. After that, such a device is fixed with bolts and installed on it the drive handle.
• The most important thing is to find the right rollers for the profile pipe, which should be tightly bite their working part. If desired, the rollers for the profile pipe, which are installed on the channel on the same height, can be made with their own hands. The shoe is installed below the rollers, and their mutual position is determined by the required bending radius.
• For fixing the rollers and the shoe use bolts, holes for which are performed in size marked in the drawing.

Drawing of another version of the pipe bend

Methods of flexible pipes with homemade machine

The question is how to bend a profile pipe with the help of homemade pipe bending, it is unlikely to put you in a dead end if you familiarize yourself with several more recommendations. On hydraulic machines, it is safe to perform flexible profile pipes from different materials, as well as thick-walled products. You can perform such an operation as a cold and hot method, which assumes the pre-heating of the pipe area.

Thus, the manual hydraulic bending machine can be used to affect the pipe in two ways:

Another variation with jack

Cold is the easiest way to be flexible, which is used for pipes made of plastic materials. The subtlety of such a process is the filling of the pipe before flexible sand, salt, butter or cold water. This allows you to get better bending without significant pipe deformations.

If you are interested in the question of how to properly bend a profile tube with thick walls or made of high stiffness made from materials, the answer to it will be the use of a hot flexible method.

On the question of how to bend profile pipe as much as possible and without even difficulty labor, they will give answers to several useful tips from qualified specialists.

Removable rollers of different form will allow comfortable to work not only with profile pipes, but also with round

• In manual pipe bending for flexible profile pipes, you can not use asterisks, but to assemble the design based on one drive roller. Instead of a clamping screw in such pipe bending, a jack is often used.
• If you are flexible by template, then the pipe does not slip from it, metal hooks can be used as stops.
• If it is necessary to perform a flexible profile pipe under a large radius, it is best to use pipe bender with three rollers.
• To get a more versatile bending machine, you can make it stubborn rollers movable. So you can change the radius of the pipe bending.

To strictly observe the size of the required bending of the pipe, it is best to carry out such an operation using a template that is made of wood. Even the simplest manual pipe bender using such a template will allow you to obtain the bending of the profile tube with the exact observance of the specified parameters. By the way, such templates are mainly manufactured to implement the simplest manual methods of bending.

Pipe bender for profile pipe with their own hands - scheme, drawings, video

We make pipe bender for the profile pipe with their own hands. Stages of work, circuit, design drawings and tips on working with self-made device for flexible pipes.

Homemade pipe bending for profile pipe: device and nuances of manufacture

The need for a reliable and simple device for bending profile pipes occurs when a home master begins to seriously engage with the metal. Cutting frame, carport for car, garden bench, workbench ...

These and many other designs are durable and beautiful if the profile metal is neatly bent on a special profile profit.

Buying a finished machine is always an economical alternative, because it is possible to make pipe bending for the profile pipe in your home workshop. Before in the vice, the first workpiece will be clamped, we invite you to get acquainted with the principle of work and the existing varieties of homemade pipe bending.

How does pipe bender work?

The principle of operation of this device is simple: a profile tube is placed between the three supporting shades. The central shaft creates pressure, flexing the metal at the desired angle.

For festering pipes on one local area, a point machine is used.

If you need to get an arched profile, then apply a rolling bending machine that combines a metal bend with a broach.

Varieties of pipe bending machines

Depending on the drive transmitting force on the profile metal, there are three varieties of pipe bending:

• mechanical (pressure is generated manually using a central screw or lever);
• hydraulic (hydraulic jack is used);
• electrical (flexing force creates an electric motor);
• electrohydraulic (the hydraulic cylinder is driven by an electric motor).

It should be noted that rolling tube with a hand-held profile barrel is designed for a small cross section (maximum 40x40 mm). A large profile to stretch manually impossible. For its flexion, powerful machines with an electrical outcritical mechanism are used.

How to make a bending machine with your own hands?

The main principle that needs to be guided in the development of a homemade tube drawing is the maximum simplicity of design and reliability.

The machine for point bent can be collected from two slices of channels, four-corners and two trimming of the fingers from tractor tracks.

The flexion of the pipe in it performs a standard hydraulic jack with an effort of at least 5 tons. It is installed on its work rod by steel "shoe". It can be ordered from tokar or make it from the old pulley, the width of the "stream" in which is equal to the width of the profile pipe. I cut off slicing from pulley and brinks in it the landing socket for the rod of the jack, the hydraulic drive mechanism is obtained.

The box of the self-made device consists of four corners (shelf 60-80 mm) welded to the steel plate. Two channels weld to the top ends of the corners parallel. In their walls, the holes are symmetrically drilled to regulate the corner of the billet bend.

In the working position, the manual machine for the flexible tube is very simple:

• Two steel fingers are inserted into the holes on the chaserler and put the rollers-stops on them.
• The jack with the shoe raises so that the profile pipe passed between him and the stops.
• By installing the pipe, work the jack handle, creating a bending force.

Rolling handheld tube for the profile pipe is also quite realistic to build on its own. For its manufacture, there will be 2 channels of the channel (the height of the wall 15-20 cm), from which the base and racks are cut.

For the manufacture of rollers take six short trimming of the steel pipe. It will perform the role of the closure for bearings. Therefore, its inner diameter should be equal to the outer diameter of the bearing. Having ordered three shafts from Tokar to attach the bending rollers, proceed to the welding of the bed.

At the table under consideration, the role of the guide defining the angle of the profile bend plays the extreme right-hand support. It is mounted on a chaserler, hingedly associated with the main bed with ordinary door loops. The jack of the working rod rests on the swivel platform and raises it.

The rotation of the handle illuminated on the intermediate stop shaft, the profile is pulled through the machine.

You can adjust the radius of the profile bend not only by the slope of the swivel channel, but also the extreme rollers. For this, they are not welded tightly to the bed, but are made by sliding (drilled holes in the channel and support plates).

Instead of hydraulic jack for lifting the extreme roller, you can use screw automotive.

Pipe bender for profile pipe with your own hands - schemes of device, photo and video

Learn how to make pipe bending for a profile pipe with your own hands with your hands. Design options, description of the features of manufacturing, photo and video materials.

How to make profilegib do it yourself

During the arrangement of the site or in preparation for the villa-garden season, there is a need for arcs from the profile pipe. They are needed with a greenhouse device, assembling a gazebo or canopy. Buying already curved arcs are invoiced - the price is higher than two times on the same smooth rental. Exit - to make with your own hands, and to facilitate the process (it is very hard for your hands) it is necessary to make pipe bending for the profile pipe. We will need a channel or corners, rolling rollers and some more details. From tools - Bulgarian with a disc on metal, welding machine, line.

Profiegil design

The machine for bending the profile pipe is constructively different from the usual one. This is due to the first, with greater stability of the profile to bending loads, and secondly, with the fact that the bending radius is usually required large. Therefore, there are three rollers in the design. Two of them are installed inpatient, one remains mobile. With the help of a movable roller and changes the radius of curvature. In general, the pipe bender for the profile pipe is two types: with an average rolling roller and with extreme (right or left - at will).

Pipe bender for the profile pipe with their own hands can be made of different sizes.

The device of pipe-bend with a medium rolling roller

Two extreme rollers are attached on the body motionless. They are raised over the foundation plane. For the middle roller, a special P-shaped bed is cooked. In the middle of its jumper, a long clamping screw of a large diameter is installed. The third roller is fastened to the lower end of this screw (you can welcome). Rotating this screw roller lowers and rises, changing the radius of the profile pipe bending.

The design of the pipe bender for the profile pipe with a movable middle roller

To one of the fixed rollers, the tuchka is welded, with which the pipe is rolled through the machine. To rolling, smaller efforts can be applied, two fixed rollers are connected using a chain. For effective transmission of torque, sprockets are welded to the rollers (you can choose a chain to them. Such a simplest mechanism makes flexible profile pipe much easier.

With extreme moving roller

In this design, movable make the right or left roller. It moves along with part of the base. This part is connected to the rest of the bed with a powerful metal loop.

Drawing of the bending machine for the profile pipe with the lifting platform

You can change the height using the jack, as shown in the drawing. The height of the platform in this case is selected depending on the height of the jack. The bending radius varies with the lifting of the rolling part of the table.

Pipe bender for a profile pipe with a lifting platform

In contrast to the previous design, this pipe bender for the profile pipe is driven from the central roller - the knob is welded to it. To reduce the required effort, you can also weld the asterisk to two stationary rollers and transmit torque with the chain.

What are the materials and nuances of structures

The base of the pipe bend is made from a channel or two cooked corners. The thickness of the shelves is at least 3 mm, the width of the shelves and the sink of the chaserler select under the available parts. One rule - the basis should be massive and reliable.

On the edges of the platform you can make several holes. Through them, you can fix the machine to some severe base using a large diameter screws. Fixation is needed, since when the pipe bending with a thick wall, the effort has to be made significant and more convenient to work if the machine is fixed firmly.

This looks like a bed in a welded racks for fastening a rolling roller

A few words about the rollers. They must be made of good, high-quality, desirable, hardened steel. It is on the rollers and on the axes that hold them, there are most of the load.

I must say about the shape of the rollers. They should not be smooth - on the edges there should be rollers who will not give a "walk" the pipe during rental. Only under such conditions an arc from the profile pipe will be even, and not twisted. Ideally, for each pipe size, you need our rollers. But then the design becomes more complicated - they must be removable, think over a reliable way of fastening. The second option is to make rollers of complex shape, such as in the photo. Treat several steps for different sizes of pipes.

Rollers for flexible tubes of different widths

On the same photo it can be seen that the upper part of the bed is uneven, and the toothed. With the help of such teeth, you can rearrange rollers at different distances and thus adjust the bend radius.

In general, self-made bending machines for profile pipes from what is under hand or what will find / buy inexpensive. Who has the opportunity - pulls out the rollers, inserts bearings. Who has no such opportunity, use what is - right up to the bushings from bicycle wheels. In general, it is necessary to understand the design and

Tricks to facilitate pipe bending

To the rollers move better, bearings use. But, in principle, for homemade tube bending, which will be used only on occasion to the case, you can simply make holders from angle or chapellor. Make a hole in them, which is slightly larger in size than the axis to which the roller will be located. This axis with a roller skipped through the holes of the holders and somehow fix them (even navory a couple of points that will be stopped). While working for better stroke, lubricate fading lithol type thick lubrication. For industrial and semi-industrial production, this is not suitable, but for the manufacture of arcs for a greenhouse or arbor, with their own hands - just right.

Example of crazy rolics

There is another trick that helps reduce the required effort when the profile pipe is bent. You can use the principle of increasing the transfer as a bike. Use, by the way, you can sprockets from a bike. In this case, the handle, which leads to the movement of the rollers, weld to a small asterisk. It is installed somewhere on the case. On the axis of the shafts greeting larger asters (but the teeth with the same step). All this is connected by a suitable chain.

With such a torque transfer device, you do not need an electrical drive - it will be easy to work

And another improvement - with constant use of pipe bending for the profile pipe, it makes sense to mechanize. In this case, they put a motor that works on small revolutions.

The order of flexible profile pipe on homemade machines

It is hardly necessary to get the required bending radius at one time - too much effort is required for this. Manually create it unreal. Receive the required bending for several passes:

• First, they put the rollers so as to get a small bend, ride the pipe one way, then removed from the rolls, turn and insert the other side. You need to deploy to get a smooth curved pipe.
• With the same position of the rollers stretch it several times, until the curvature is added.
• If the required bending radius is not achieved, the position of the roller changes and repeat the actions again.

Rolled pipe bender with electric drive

The change in the bend radius is obtained gradually, otherwise the arc does not make an arc from the home-made pipe bender. What if you need to repeat the same bend? Make a graduation - Mark on which height moved the roller, how many times was rolled in each position. When recurring differences, if there are insignificant.

The complexity of bending lies in the fact that there is no scale and difficult without experience to get the intended bend radius. Sooner or later you will get it, but you can spoil a lot of material.

How to bend profile pipe without machine

You can get an arc from the profile pipe without a profiler in two ways - using welding and pattern. Let's start with welding.

Get a arc with welding

The profile tube is caught with a grinder on one side. Make them after 15-30 cm depending on the required radius, section and thickness of the wall. Cuts should not hurt one side - the one that will be outside.

Result of bend with welding

The spare part is prepared in this way bend, giving the right bend. For the reliability of the edge of the arc can be fixed, welding a rod to them. Then the welding pass through all the cuts, brewing them. And the last stage - grinding of welding places and processing with anti-corrosion compositions.

With template

Thin-walled profiled pipes can be bent manually using templates. If you need some special form, it can be cut out of a piece of thick plywood or chipboard, fix on the table with clamps. On the workbench, where we will bend pipes, make pieces of 8-10 holes. The template is located near these holes.

The process of producing arcs from the profile pipe using a template

At one end, the pipe holes repeat, with their help the pipe is attached to the workbench. Now the free end of the pipe is beginning to dramatically pull, forming a bending repeating form. It is necessary to pull smoothly, without jerks.

The pattern can be done on Earth. Pipes-pegs are clogged into the ground (the depth of at least half a meter). They form the required arc. For the stop, two additional colas are clogged, which are located aside from the arc. The distance to retreat to the side is slightly more than the width of the pipe.

Pattern on Earth

Inserting the pipe, it is drawn towards the arc. Efforts are needed large, hard work. It can only succeed with a thin-walled solid-light pipe. Sowful too large resistance in the seam area. It is very difficult to manually overcome.

Pipe bender for profile pipe with their own hands

Homemade craftsmen often use profile pipe. You can expand your creative opportunities with the help of a pipe-bender that can be done with your own hands.

How to make pipe bender for profile pipe with your own hands

If you like to create unique building structures, engineering facilities, good equipping a domestic workshop. When selecting specific types of equipment, it is necessary to pay attention to the mechanisms considered in this article. To make pipe bender for a profile pipe with your own hands - learn detailed instructions, videos, photos, drawings. With these materials, it is not difficult to implement the relevant project.

Electric drive tube

Pipe bender for profile pipe with your own hands: Basic data

Before studying the working documentation and installation algorithms, it is necessary to accurately determine the purpose of the product. Pipe bender for the profile pipe should be designed for certain efforts, the size of the blanks, materials. It is easier to establish significant criteria after familiarization with the parameters of the adaptations experienced in practice.

What do these devices need

Elements of building structures of complex shape are created using different techniques:

• Binding bolts and screws is not always able to provide the necessary reliability. Such connections are destroyed by vibration, additional loads are formed.
• Welding has an excessive thermal effect that disrupts the original structure of the materials. To ensure that the connection is reliable and durable requires a good qualification of the artist. Special equipment consumes a lot of electricity. Some technological processes use expensive consumables, create special conditions.
• Adhesive compounds are limited resistance to the loads and the effects of different nature.

The following disadvantages are eliminated in whole or in part, if the billet bends in the desired way. In order not to damage, accurate dosing loads, speeds are required. In some places, the integrity of the walls must be supported by external supports.

To play such techniques without error uses special devices, machines

What engineering solutions will be applied in practice

With a relatively small strength of the materials, it will be enough to use a suitable stencil.

The workpiece is wound on the roller by forming the required angle

To create the necessary effort, a lever mechanism is installed here. For fixing the free section of the pipe apply a metal pin. It is installed in the appropriate "comb" grooves before performing working operations.

Machine "Arblet" type

On the example of this factory sample it is easier to explore the design features:

• Handle (1) adjust the automatic piston stroke in the opposite direction. This solution reduces the load on the user.
• The hydraulic system is installed inside the housing. When you move the handle up and down to the working piston (8), the force is transmitted to 150 kN. This is enough to quickly flexing billets from durable metals.
• Supported rollers (3, 4) are installed in the desired openings of the open type frame (5, 9). They do not damage the surface of the pipe, but ensure reliable fixation.
• Such a removable segment (6) is designed for flexion at an angle of 90 °. But with the appropriate configuration, you can set a similar product of another form.
• Durable housing (10) is installed on three supports (7). Rubber linings prevent the machine offset when performing workers.
• In addition to purification from pollution, occasionally it is necessary to check the condition of the oil filter (11). Other regulatory procedures are not needed.

For rolling, a mechanism with three rollers, which are fixed moving

Okrakat

In this technique, use the workpiece of the desired form. It is pressed the pipe with the use of a rotating roller and lever.

With the right choice of technology, the direct tube can be bend as follows.
With the help of the appropriate equipment create such decorative products

Important! Before curling the workpiece using a specific radius, specialized directories should be explored. They contain data on the permissible deformations of pipes from different materials, with different wall thickness. If you break these instructions in finished products are formed visible, or hidden defects.

Comparatively small mechanical loads on working instruments are created by levers and manual power. To work with solid metals, the equipment is equipped with hydraulics, electrical drives.

Stationary machine will be useful for quickly performing large-scale tasks.
Manual apparatus is mobility, the ability to perform work in a limited space

Creating a pipe bender with your own hands for the profile pipe: Drawings and other preparatory operations

A simple device for flexing aluminum and plastic blanks is shown in this picture.

Such a device is not difficult to collect quickly with the use of submitted means.

For the manufacture of such a structure, we need a robust board. After the markup of it, a round profile is cut out with an electric jib. The remaining part is used to make the reference element. Created parts are rigidly attached to the support surface. For the strength of the compounds, in addition to screws, clamps are used. Next, the pipe is bend manually before the formation of the right form.

Before creating this simple pipe bending for the profile pipe, it is recommended to make an elementary drawing with dimensions. A template made of thick paper, cardboard, on which markup will be applied. It is clear that for the manufacture of more complex structures, the preparation of full-fledged design documentation is necessary.

Assembly drawing
Pipe bender with screw-driven working shaft
Design, not difficult for self-making Professional drawing indicating the brand of steel and other parameters
Such a simple device can be done quickly with your own hands.

Not necessarily strictly compliance with engineering standards to make pipe bending for the profile pipe with their own hands, the schematic image is quite enough. It is only necessary to specify all the sizes, decide on materials, technological process and components. The project will help solve several practical tasks:

• In the preparation process, it will become clear whether the welding and other special equipment must be applied.
• A complete list of necessary components will be needed to target certain stores.
• We must not forget that the machine must be protected from adverse external influences using the impregnation of a tree, painting of metals.
• Some details will be too difficult to make yourself. You should place the appropriate orders in profile workshops.

Important! When flexing durable metal pipes, great efforts are needed. In order not to risk unnecessarily, you can use drawings of a proven design, or copies of an industrial sample.

How to make pipe bending for profile pipe with your own hands

To make pipe bender for a profile pipe with your own hands - learn detailed instructions, videos, photos, drawings. With these materials, it is not difficult to implement the relevant project.

Despite a wide variety of metal products that are presented on the market, among them there are those who have received the greatest distribution. This should include greenhouses, canopies, arbors, furniture sets. To create listed structures, you can use machine tools for flexible pipes made with your own hands.

Of course, when there is a need to attach this or that pipe the necessary form, you can use the subwoofers. But in this case, it is impossible to achieve high quality of the finished product. In order for the item to have the most accurate geometrical characteristics, a specialized machine must be used in obligatory.

Technology flexing profile pipes

A characteristic feature of each metal product is the presence of a certain hardness and strength. To give a metal rod or profile pipe a specific configuration, an effort should be made, thanks to which the workpiece will be able to take one or another geometric shape. Moreover, to effectively solve this problem, it is necessary to apply a special mechanism, more known among specialists as a machine for flexible pipes.

If we talk about the appointment of such equipment, it consists in performing a gentle deformation of the workpiece.

To replace the initial part of the details required, it is necessary attach certain effortsWhat can be performed manually either using an electric motor. As a mechanical device, which can simplify the task of flexing the metal product, a pneumatic or hydraulic press can also be performed. In industry, the following types of pipe bending machines were most common:

• with manual drive;
• with electrical drive.

To get a more complete picture of the design of the machine for flexing profile pipes, it is best to find the drawing, where all its component elements are shown. If desired and the availability of certain skills, this equipment can be manufactured independently. However, it should be borne in mind that such equipment will demonstrate a low level of performance.

The largest distribution of the pipe bender of the simplest design was obtained in the structures of housing and communal services. Enterprises specializing in serial production of products usually resort to pipe bending models equipped with an electric drive. Each product being created with this machine must comply with all the requirements of standards and specifications.

Every time you have to make a new product, it is mandatory performed setup Machine For flexible profile pipes. If we speak more about this procedure, it includes the following actions.

• First you need to insert a template with geometric forms of the product being created.
• After that, they are engaged in fitting all working units of pipe bending equipment.
• Having finished working with the tipping tuning, begin to bend a few samples of the product, and then compare them with the template.
• When you have to deal with a large number of blanks, you need to make a reconciliation of finished products on the subject that they have the necessary parameters. If serious deviations are detected between the finished products and the template, it is necessary to repeat the pipe bending equipment.

The network has enough videos that allow you to get acquainted with the features of the work of pipe-bearing units with an electrical drive. And regardless of the design of the equipment in it, it is used same kinematic scheme mechanism. This moment must be considered if you decide to make a machine for flexible pipes with your own hands. And best, if you independently make a drawing for the future machine.

A feature of homemade machines is that when using them quite frequent is a situation where the processed billets are flattened. This leads to on the bend of the races. Billets that have similar defects are no longer suitable for use.

However, in the forces of everyone to avoid such unpleasant results. It is possible to achieve this, if at the initial stage, the bend technology on profile pipes that have different sections will be worked out. If you rely on practical experience, today there are enough people who are interested in extending the profile pipe. First of all, the owners of cottages should be attributed here, which often have to build greenhouses with their own hands. You can provide such a service only if the entrepreneur decides the issue with the main component, without which it is impossible to provide them - they will buy a machine for flexible pipes.

To selective equipment most effectively solved the task of flexible products, follows take into account such parameters:

• an embodiment that can be portable or stationary;
• control that can be automatic and manual;
• the type of actuator that is manual and electric.

If we talk about the price of a model, then the focus should be given to the options that are provided for the selected apparatus. If the buyer is not interested in high product accuracy, then it may well limit the acquisition of a machine having a simple design. Also here may be an alternative - the manufacture of pipe-bending with your own hands.

We make the machine with your own hands

If you are considering the option of making a pipe-bender with your own hands, then the first thing you need to do is familiarize yourself with the drawing of the device.

In the design of such a device you can select the following items:

• stanina;
• conveyor;
• bracket with guide corners;
• top roller;
• clamp.

The assembly of the listed components is made separately, and upon completion of this work, they go directly to the assembly of the machine as a whole. Even before the start of making a machine for flexible pipes, take care of the presence of materials necessary for the machine, parts and devices. You can do the work on the manufacture of pipe-bend, if you have a welding machine and toolkit. First you need prepare all the main elements, after which it is already starting work on their assembly in a certain sequence.

Build bed

The bed is an element that has the appearance of a regular table or workbench. For information on mandatory materials and components, from which this device is collected, you should look into the specification.

For the manufacture of legs, you can use a channel or cutting pipes reaching in diameter 100 mm.

If it is planned to use welding to connect the main elements, you should take care to be all overall dimensions are observedwhich are shown in the drawing. After completing the work on the build of the bed, making sure to secure it, you can go to the installation of the conveyor.

Assembly and fastening of the conveyor

The conveyor is a design in which there are two rollers located on the opposite sides of the bed. For high-quality installation, you need to get acquainted with the drawing of the conveyor, where all the necessary information is shown.

Special attention should be paid to the chain transmission asterisk on the shafts, which should be firmly and accurately fixed. Next, begged to install the tensioning mechanism, in the design of which is also provided a similar asterisk. The function of this part consists in choosing the optimal level of tension of the drive chain.

Assembly of the presser mechanism

On the role of the clamping mechanism, you can usually choose a simple clamp. Moreover, it is important to rely on the data that is shown in the drawing. In order for this item correctly, you must comply with all installation dimensions.

In case of detection of certain deviations, the degree of clamp will be such that it will not be possible to ensure the necessary accuracy in the manufacture of products. A similar approach should be adhere to during installation rolling rollers. When all operations on the assembly of the clamping mechanism are completed, it is necessary to make sure that the equipment is working, trying it in acceptable modes.

To carry out such tests it is necessary to take pipes of different diameters. The flex operation itself is performed according to pre-calculated parameters.

Special attention should be paid to ensuring that deviations were not observed between the results and calculated geometric sizes. If we talk about homemade pipe bending, then such a machine can be used to treat not only conventional round-section pipes, but also profile products. If you decide to make pipe bending equipment to regularly perform multiple orders, then you should take care of drawing up instructions for its service rules.

Operation and maintenance of the machine

The pipe bending equipment of the manual version of the performance is characterized by the fact that it is very easy to work on it and in the process of its operation rarely faults. But despite this, it should still be regularly checked by the performance of its components and not allow impact on the part of aggressive environmental factors.

The greatest threat to it are precipitation. First of all, it should be protected from contact with moisture rolling rollers, since it is fraught with rust formation. To solve this task, you can use tarpaulin shelter.

If the option was originally considered with the creation of portable pipe bendingThe dry room should be used as a storage location for it. Having finished work on flexible profile pipes, the machine must be put in order, remove dust, dirt and sand from its work units. In order for stationary machines for flexing profile pipes, equipped with an electrical drive, for a long time to demonstrate high performance and efficiency in the work, they need to provide regular maintenance and prevention.

Conclusion

The machine for flexing profile pipes is represented by an effective device, with which you can quickly and without much effort to give any metal billets the required form. Moreover, it is not necessary to fulfill this problem. get ready-made pipe bend. Possessing the necessary skills, such a machine every owner can make it yourself. Having under hand drawings of each composite element, you can make the machine for flexible pipes that will demonstrate high performance.

It should be remembered that the pipe bending machine requires special attention. The service is one of the important activities, the proper conduct of which will provide a long service life of the machine. To do this, it is necessary to take care that the interaction of pipe bending equipment with negative factors can be minimized, which can reduce the service life of certain work nodes. Compliance with such recommendations will allow a pipe bending machine for many years to fulfill its function on the deformation of metal products.