How to make a stalk shovel. How and from what tree is best to make a stalk for shovels? Production of cuttings on the machine

The shovel is the tool, without which is unthinkable, both gardening and construction work. However, in the process of using a good shovel, few people wondered about her detail like a stalk. As a rule, we begin to pay attention to it only when it makes it difficult to work, that is, it begins to stagger, it dissolves or at all for one or another reason becomes unsuitable. The inconvenience can also cause as too short cuttings and too long.

We select the size and material of the workpiece

First of all, it is necessary to determine the perfect size. As a rule, the height should be exactly on the shoulder to the employee, that is, depending on your growth, the total size of the spade should be 140 - 180 cm. But you can make it somewhat shorter, especially in cases with a symptoms, when too long cuttings are too long when expanding It can cause some inconveniences.

And for the sperm shovel, the size is reduced to 70 - 80 cm, but if this hike shovel, then less.

Now we need to decide on a stalk material, because it depends not only as much as the future product will be, but also its appearance. Some types of wood with further drying or during wetting and can be held at all.

What tree is still better to make a stalk shovel?

Birch. Strong, cheap and simple material. From light breeds the most optimal option. It is strong enough, it will not break even when dripping heavy soils. It is also good in processing, it is easy to drag, and the fiber is removed evenly.

Pine. It is the most primitive material that is full in the market. It is easy to process, effectively grinning, and looks quite beautiful. But unfortunately there is a stalk from this breed and its drawback. Namely, with a more or less normal effort, he can crack on the first bitch.

Ash. Dear enough, but high-quality tree tree. Making in a lot of cuttings from this material is not profitable, since the cost is quite high. Compared with the pine and birch, the density of the wood of this form is 1.4 times higher.

Oak. It is quite expensive, durable, but at the same time and heavy material. The main disadvantages of the material from this breed can be called high density. But in this case it all depends on the purpose of the instrument. For example, if the shovel with a cutter from oak will be used in the work on the leveling of the foundation or with the roaster of the roots, this product may become the most appropriate solution.

How to make a cutter for shovel with your own hands?

In order for the cuttings for the shovels made with their own hands, according to its technical characteristics, it is not necessary to pay attention to the factory indicators, attention should be paid not only to its fit, but also anti-corrosion processing.

Of course, the easiest solution is to buy a workpiece, but you can make it with your own hands.

1.Poisk material

For the manufacture of a smooth holder, which would really satisfy your requirements, choose a branch with a diameter of 2 times more, the necessary diameter. If possible, choose without bitch, bends and branches so that the fibers are as even as possible.

2. Employment under the desired size

First of all, the cuttings must be dried. 20 days on the sunlight will be enough. Next, we remove the desired volume of wood. Align the bar or level, scroll and align relative to the axis. In this case, there is no need for extremely accurate sizes, but at the same time the curves should not be done.

3. Processing

In order not to be notched with a special typewriter or manually produce grinding. First we go through a coarse sandpaper, after and fine-grained. Next, we impregnate the special suspension for the tree, which can be purchased in almost any specialized store. During the day we give dry, after which the entire area of \u200b\u200b2 layers pass to varnish and again leave for drying.

It is worth noting that the last procedure is not mandatory, but it will be much more pleasant to work with a shovel with a cut-out lacquer.

How to put a cutlery?

First of all, the comfort will depend on the ground. In cases, if there are no backlash and scrolling, it will be much more pleasant to work with such a shovel. So, how to correctly hit the shovel stalk?

1. Coming

Merim hole diameter. As a rule, they are made under the cone, but can be straight. In the second case, it is necessary to measure the diameter - this figure must be in the middle of the future sharpening or even at a distance of 1/3 below. Next, at an angle of 20 - 25 degrees on the sandpaper, we remove the wood. It is possible to do with a knife, but for even the evenness it is recommended also to stick with a skin.

2. Operation and protection

To make the place of fastening after a few years they did not rot and lost its strength, the surface treated with impregnation. Next, for 12 hours we give it to dry, after which it is smeared in epoxy resin. She will act as a kind of seal.

3. Climb

Immediately after filling the resin (it is also possible to use both bitumen for this purpose) clog holder. To do this, insert it into the landing place, turn the shovel upwards, after which it is to hit hard (in thick metal or concrete) surface. At the same time remember, the blows must be sharp. After about 5-7 blows, the bucket should sit on the stalk (to the level of sharpening). During the day, we give a resin dry (pouring a lot of hardener is not recommended) and you can use.

When you can be determined from a dina cutter, in this size also include and possible changes after the work (about 10 cm will sit in the bucket), in connection with which it is recommended to do with the reserve. You can cut off the stalks at any time, but it is not possible to increase in any way.

No farmer, dacket or rural resident will be able to do without rake, shovel, hoe and another twisted tool. The cuttings will always be in demand and their production is a wonderful business idea that can be implemented even at home, possessing a small starting capital.

The demand for cuttings is especially high since March to September - throughout the agricultural season. But in winter, such goods are pretty in demand, as it is purchased for snow shovel.

This article will describe in detail the process of creating a business on cuttings. We will study materials for production, equipment, make a business plan and tell about other nuances.

For each type of tools, cuttings of a certain diameter and length are manufactured.

For shovel: diameter 40 mm;
For trips and hoes: diameter 30 mm;
For rake: diameter 25 mm;
For brooms: diameter 25 mm;
For mop: diameter 25 mm.

The greatest demand uses cuttings for a shovel. The most common length is 120 and 130 cm.

Important! Finished cuttings must comply with regulatory documents and GOST standards (have the appropriate length and diameter).

Cutting material: What tree do cuttings

The most common - hardwood wood, for example, alder, ash, birch, hazel. Pine and other conifers are used quite rare, as they contain a large number of resin, quickly absorb moisture and cuttings of them heavy and fragile.

For production it is necessary to choose high-quality material, with a minimum number of bitch and rot.

Depending on the material used, the cuttings are divided into 3 varieties:

Top grade. The product has no bitch.
First grade. A small amount of bitch is allowed with a diameter of no more than 3 mm.
Second grade. The size of the bitch on such cuttings should not exceed 7 mm.

Where to look for Material

There are a lot of options, it can be sawmills, forestry, your own define and the like. For example, you can write down the boards and cut them on the panel of 50x50 mm samples - it will be blanks for future products.

For cuttings, a tree can be used, which is no longer suitable for the manufacture of boards, timber and other business material. The main thing is to ensure that the raw material was high-quality, without rot, with a minimum of bitch.

What will be needed to organize a business for the production of cuttings

In fact, you need a little, but it will still have to invest, because to do
The product that will fully comply with all standards manually in handicraft conditions will not work. Therefore, to start looking for the room.

Mini shop

For the organization of small production, huge areas are not needed. It will be enough to find any suitable room: dry shed, garage, etc. The area is calculated based on the size of the equipment and volumes of the produced and stored products.

If you are planning more large-scale production, then there will be an area of \u200b\u200babout 100 sq. M. In such a room, 4 people will be able to work.

The process of manufacturing cuttings is quite simple, so hiring highly qualified personnel does not make sense. It is enough to train future employees to work on the machine and allocate some time as a test.

Naturally, the room must be equipped with electricity, as well as good ventilation.

Equipment

The manufacture of cuttings is an almost completely mechanized process and it consists of four main steps:

Initial processing of raw materials;
Giving a rounded form;
Grinding;
Stopping one end in a cone, rounding the second.

Wooden cuttings produce using a number of units, in particular:

Round machine: from 100 thousand rubles;
Round sloping machine: from 70 thousand rubles;
Machine to sharpen one end and rounding of another: from 55 thousand rubles.

The cost of the equipment may vary in a smaller side, because it is possible to search for a used machine and then start a business at the production of cuttings will be possible with minimal investments.

You can also reduce costs by making machine tools with your own hands. On the videos placed below, the assembly processes of such aggregates are shown.

Business Plan for the production of cuttings

So, we have a room and it needs to be equipped with machines, the total value of which will be about 225 thousand rubles. The cost of raw materials can be different, it all depends on the average prices in your region and from the planned volume of production.

For the season, a small enterprise can produce about 10 thousand cuttings. One product costs about 20-40 rubles, depending on the size, and its cost will be about 6-7 rubles.

Thus, for the season you can earn from 140 to 340 thousand rubles, taking into account the cost of material.

By the way, the profitability of such a business will be very low, if the cuttings produce, for example, only for a shovel. It is necessary to expand the range, produce products of various diameters and length.

Of course, without the established trajects, it will be difficult to achieve this income, this issue should be paid to special attention before the start of work.

Where to sell products

The great advantage of business on cuttings is the demand of the products. High-quality products are always ready to purchase:

Supermarkets;
Construction and industrial shops;
Fairs, markets, etc.;
Administrative organizations;
Schools, kindergartens, universities, colleges, etc.;
Farms;
Zheka, HOA;
Military parts;

Useful video

Production of cuttings on the machine

The process of working on the circular slide machine

Below in the comments, you can leave your feedback on this business ideas. We wish you success in all endeavors!

The manufacture of wooden cuttings is a great business idea!

The mass production of cuttings for a shovel is made in economic models focused exclusively on profits, constantly sacrifice the quality and technological details of the process in order. Of course, everyone is beneficial if you buy a new shovel every season, and more than once a few years.

The cuttings from the shovel, made correctly very quickly lose its necessary qualities, and it, as usual, will have to again and again bring to the condition manually. As long as one day he simply does not crack along the entire length or simply will not break. Therefore, today we will understand in the errors of the mass production, which leave us without a cutlery to the shovel. And I solve the problem: from what and how to make a stalk for shovels yourself.

1 cutlets for shovel - Ogrechi mass production

Woodworking enterprises, as a rule, will never tell you that in pursuit of profit and quantities are constantly forced to violate the necessary stages of technology to produce wooden products at least several points:

Instead of a solid wood cutter massif for a shovel began to do from waste.
Transportation humidity is the maximum degree of drying, which is absolutely not acceptable in the work on the production of high-quality and durable gardening inventory. The result is uricted, the cuttings from the shovel is covered by cracks, the diameter decreases, and the holders are cleared.
The sharpening of the working end is made on the medium-immetic diameter of "any shovel". The result is a loose planting shovels on a stalk.
Any "Decor", applied on a stalk from shovels: paint, putty, thermal film, etc. It is called for not to extend the workworthiness of the product, but only to disguise the flaws of production, to increase the final cost or hide the initial material from which the stalks from the shovel were made.

2 good stalks for shovel do it yourself

We will need:

a hammer;
saw;
plane;
sandpaper;
glue;
impregnation;

For a shovel with a cushion, it is necessary to determine for myself first of all two things: your diameter and length. Initially, need to take such a branch, (if you do one-piece, and not glued cuttings), so that its diameter is almost twice as much.

Naturally, the fibers must be as straight as possible. That is: no bitch, no bends, no development on it should be. Then we are dry in the sun about 15 days. The diameter will slightly decrease. Then, making sure that the wood is dry, remove the inclined layers, bringing the cutting diameter to the final thickness you need.

Now we grind the sandpaper, we mean, let me dry as much as it is written on a bottle with impregnation, cover lacquer and let me dry, following the instructions. It is better to block the lacquer twice, thereby increasing the strength of the stalk.

Now you roll up to the desired size, we process the place of the impregnation, we give dry, then failed around with an epoxy circumference, and planted on the same. Pour the resin, and several times we beat a cutlets about a hard surface, giving a shovel to pressent on the desired depth. After a day, the resin will dry and.

If it is decided to use boards instead of a solid branch, do not forget about several points. The board takes dry. Then it is cut into a circular saw on a bar, and, is made to dry.

If you have taken a crude board - after sawing, the bars need to be tied together along the entire length so that dry blanks are less deformed. Then the bars will need to be glued together, dry well and continue to do according to the previous scheme.

In addition, there is a question of a moment that is constantly discussed: cover whether the cutting of paint or varnish. On the one hand - to increase the term of use and in terms of anti-corrosion resistance - yes, it is worth it.

But users note that additional surface treatment gives a considerable moment of sliding and scrolling in wet palms. And this is the cause of the occurrence of water, corns, etc.

Professionals are advised, instead of varnish and paint use impregnation and process the surface of the emery. First, large fractions, then small to polish the cuttings in a natural way. Then, gradually absorbing moisture with the palms, properly chosen wood will become only stronger and harder over time.

2.1 Making a cutlery for shovels with a drill (video)

zhab. About a small infantry blade, which is more often called sapper, caught fire and decided to please yourself to buy such a shovel.
In his city, he found on sale the blade "Comintern" of 1941 release.

The blade is remarkable in good safety.
It took a little time and decided to buy a royal blade with a rectangular tray "Sodel" 1915. - ordered on the Internet.
The blade was warehousing with a real warehouse dust and mud, I had to wash it with Comet, here I was very surprised, as the water was painted in green. One of the paints began literally washed off.

Read more about manufacturers of these blades, you can read zhab. The shovels "Sodel" of 1915 and "Comintern" 1940

Both blades decided to clean from excess paint. Under the paint, you can meet the foci of a small rust of what a big amateur warns and collector blades rA85733. "Red Cat" . It shovel cleans the carburetor cleaner, which has an unpleasant smell and therefore it is desirable not to use it in the apartment. I decided to clean the steel tray with an unnecessary knife just scraping the paint, also cleaned and twisted.
After cleaning, the stalks wanted to polish with skins, starting with coarse and ending with the smallest itself (began with P60 finished P2500). After these procedures, the tree began to glitter! The handles were simply white, of course "scars" from the tree did not go anywhere and there was no need for this.

"Red Cat" for the impregnation of Chenkov used a tool Schaftol® Scherell. Extra Dark and wax. I decided to try to impregnate with a stalk with oil for a 6th way, and make the finishing coating to Danish Oil (Danish Oil) by recipe

First of all, it is necessary to determine the perfect size. It is believed that the height should be exactly an employee's shoulder, that is, tentatively from 140 cm to 180 cm, depending on your growth. You can make a little shorter, especially if it is assumed, because too long can cause you some inconvenience upon subsequent operation. Naturally, for the sperm shovel, this indicator is generally reduced to 70-80 cm, perhaps even less if it is hiking.

Now you need to choose the material. Not only the strength, but also the appearance of your product will depend on its quality, as some types of wood may be taught with further drying or when wetting in winter. Consider more, from which it is better to make a stalk for, and what is better to immediately throw away on the garbage.

Pine. The most primitive material that is full in the market. Making a holder out of it is a pleasure: quickly, very easily processed, it is effectively grinning, it looks beautiful. The only drawback is not working for a long time, with a more or less normal effort he will crack on the first bitch or even on the "living". The amount of resins in the pine is very small, it is fragile, brittle, low density. If it is necessary to use it, it is better to glue 2-3 planks among themselves and only then to draw this item from it - the strength and wear resistance increases.
Birch. Firmly, cheap, simple. From the light breeds of birch is the optimal option. It is strong enough to withstand the solid load on the cuttings and do not break when the heavy soil is loosening. In the processing, it is also good, easily blocking, the fibers are removed evenly, the grinding occurs a little longer, but its quality will be above the first option.
Ash. Expensive, but qualitatively. Dozens of cuttings from this material are unprofitable, since the cost is very high. But, If you need to make 1-2 holder personally for yourself, then you can upset and buy a blank from the ash. The wood density is 1.4 times higher than that of pine or birch, has longitudinal fibers, a very low deformation coefficient (not lead).
Oak. Expensive, firmly, but hard. One of the greatest drawbacks of beech and larch is their high density. It is hard to work hard, but it all depends on the purpose of the instrument. If work is provided for the failure of the foundation and cutting roots at the same time, then this product will be ideal for solving such a task.

Based on the above-described breeds, we will choose Berezu for our cutlets, which can be found on any wood sawmill and buy an inexpensive workpiece. It will be best to glue a cutlets of 2-3 bands, but if you do not particularly care for a small deformation over time, you can use a standard workpiece.

Step by step manual manufacturer

To make a stalk for the shovel, the technical characteristics of which will not give up to factory indicators, it is necessary to pay attention not only to its fit, but also anti-corrosion processing. The easiest option is to buy a blank, but you can make it with your own hands than now and we will do.

Step 1Search for material.

In order to make a truly smooth holder, which would satisfy your requirements, you need to choose a branch that will be 2 times the thicketer of the required diameter. Try to choose without bitch, branches, bends so that the fibers are as even as possible.

Step 1Fit under the desired size.

First you need to dry. 20 days on the sunlight will be enough. Then take the rupture and remove the desired volume of wood. Align under the bar or level, scroll and align relative to the axis. Maximum exact dimensions are not needed, but the curves should not be done.

Step 1Treatment.

Be sure to grind so that there is no jar. You can do this with a special typewriter or manually. First walk the coarse skirt, then fine-grained. Next, we impregnate a special suspension for a tree, you can buy it at any store. Let's dry 24 hours, then pass the whole area of \u200b\u200bvarnish in 2 layers, so that the appearance is just perfect - it is not necessary, but will it not be nice to work so shovel?

Now it remains to give dry lacques for at least 24 hours and we can assume that we figured out how to make a stalk for the shovel. If necessary, it can be adjusted in size, sharpened under the nozzle to the landing place on the bucket or perform any manipulation to you.

Rightly sit the cuttings

Much depends on this, and first of all - the comfort of work. If you do not have a backlash and scrolling, the jumping of the Earth and the digging of trenche will bring you much more pleasure. Consider how to put the cuttings on the shovel.

Step 1Cold.

Measure the hole diameter. As a rule, they are made under the cone, but may be straight. In the second case, the diameter must be measured - this figure should be in the midst of future sharpening or even at a distance of 1/3 below. At an angle of 20-25 degrees, we remove the wood on the emery, you can make it a knife, after which it is shrinking with a skin for evenness.

Step 2.Seal and protection.

Pour the treated surface impregnation - it is necessary in order so that the place of the attachment does not rot in a few years and did not lose its strength. Let dry 12 hours and push the cuttings in epoxy resin. It will be a kind of seal.

Step 3.We score.

Immediately after poured by a resin (you can be bitumen), you need to score the holder. To do this, insert it into the landing place, turn the shovel upwards and hit the stalk into a solid surface (concrete or thick metal). The blow should be sharp. After 5-7, the buckets will sit down on a stalk to the beginning of sharpening. Let dry 24 hours of the resin (the hardener can not pour a lot) and you can use.

The length of the shovel for the shovel should include possible changes after work (centimeters 10 will put in the bucket), so consider this and make it with a reserve. Then you can freeze it without any problems, but you can't do anything with a short cutter.