Mini production of building mixtures installation and adjustment. Factory of dry building mixtures: how to open. About us in the press, installation reports

Production of dry building mixes - step by step instructions + 3 sales opportunities for finished products.

Capital investments: from 2.5 million rubles (on a leased area).
Payback: from 3 months.

Construction technologies have undergone many changes in recent years.

The simplest mixture of cement and sand, used several centuries ago, is now supplemented with new components so that all structures remain strong for many years.

Building mixtures are special compositions that contain a certain amount of various components in a strictly defined ratio: from aggregates to dyes.

To start production of building mixtures, you need to analyze what work is carried out in a particular region and what mixtures are used most often.

For example, buildings located near highways need soundproofing panels.

The subtleties of organizing a business, distribution channels for products and financial calculations - you will find all this below.

What documents are needed to open a business?

To start a business for the production of building mixtures, you need to register the company as an LLC.

In this case, in addition to retail sales, the company will be able to accept wholesale orders from enterprises cooperating with legal entities.

The following documents should be collected:

copies of passports of all Members of the Company;
copies of the director's and accountant's passports;
decision on the establishment of the Company and the memorandum of association;
application for state registration of a legal entity;
incoming cash orders for the receipt of funds in the authorized capital of the Company.

For the production workshop, a room is needed, which must first be checked by the fire inspection and the sanitary and epidemiological service.

If all the requirements are met, the production manager will receive special certificates that allow participation in tenders of large companies.

You can do without a certificate, but this will not allow you to accept large-scale orders.

In this state of affairs, it is possible to draw up a refusal document, which will confirm that all manufactured products comply with established regulations.

Production of dry building mixtures: key points

A business plan is an important document for any entrepreneurial endeavor.

To make a successful mix for the production of dry mixes, you should initially decide what will be sold.

All types of planned products should be clearly described, detailed recipes for their preparation, as well as a detailed composition.

Before starting production, an analysis of all the difficulties in this area of \u200b\u200bactivity should be made.

For example, apply for a loan from a bank if there is no equity or look for investors to find a source of financing for the business.

For registration, only two permits are required, which must be issued by the SES and the fire department.

The business plan includes the following key points:

range of construction products;
choice of premises and equipment;
sources of investment;
raw materials for production (who will supply);
staff (specify duties, salaries, work schedule).

Varieties and component components of mixtures

Building mixtures are necessary for cladding, masonry, installation, puttying and other similar works.

For each composition there is a separate recipe for its manufacture.

The components in building mixtures are different, but the main ones are:

mineral binders;
special additives (to retain moisture);
inert fillers;
polymer binders.

Each manufacturer has its own exact recipe for a particular mixture, with a certain ratio of all components.

The finished mixture may contain gypsum, lime, cellulose ethers, various organomineral complexes.

The composition of the components allows you to determine how resistant this or that mixture is to temperature changes, in rooms with what level of humidity it can be used and how long it hardens.

To achieve a high level of stability, powdered superplasticizers are added to the composition.

The classification of mixtures is determined by the following indicators:

What does the binder look like (with and without cement)?
What is the dispersion level of the binder filler (usually coarse grain, up to 2.5 mm or fine grain, no more than 0.320 mm)?
What is the purpose of the product?

Production technology: recipe and features

Each manufacturer has its own recipe, but the production process remains almost unchanged and includes the following steps:

All components are carefully transferred, then sieved.
Prepared raw materials are loaded into bunkers.
Raw materials are used in strictly defined proportions.
All components are thoroughly mixed, packaged and sent for storage.

There are many types of mixtures, as well as their compositions, but the basis is always cement and sand.

It is very important to pay attention to the fact that the sand in the dryer drum is well twisted and dried.

In this process, the sand is divided into fractions: from coarse to fine.

When the auger is completely filled with sand, the equipment stops automatically and must be emptied immediately.

Before receiving the finished product, all that remains is to wait for the system to thoroughly mix everything and send it to the packing bin, where the products will be already packaged and ready for transportation.

What is the difference between dry and liquid mortars?

Building mixtures are of two types - liquid and dry.

The second type of mixtures is most in demand due to its stable composition and long shelf life, even if the temperature is below the established norm.

At the same time, the quality of the mixture is not subject to changes in the process of construction work.

Dry building mixes have a lot of advantages: high uniformity, increased cohesion, water-retaining qualities and the ability not to delaminate.

A very weighty argument for the production of dry building mixes is also savings.

Such mixtures have a lower consumption, if necessary, they can be diluted in small portions immediately before facing or finishing work.

There are seasonal fluctuations in the trading sector, when the demand for goods falls sharply and then rises again and sales of liquid mixtures also depend on the time of year.

But dry building mixes have a longer shelf life - from 1 year or more, depending on the composition.

Therefore, the demand for them is distributed more evenly.

However, we can say that they are also a seasonal product.

Most sales occur during the summer season, from April to September.

What kind of premises do you need to start the production of building mixtures?

Without a room, it is impossible to imagine a full-fledged business plan.

In addition to the production workshop, you need to decide on a warehouse, the area of \u200b\u200bwhich should be from 50 square meters. meters or more.

Equipment for the production of dry building mixtures

In the business plan, it is also necessary to prescribe all types of equipment that will make up a full-fledged production line.

There may be more than one such production lines - 2-3, depending on the planned sales volume.

One production line consists of the following equipment:

Line equipment	Qty	Price, rub.)
Total:		RUB 21,450
Mixer	1	from 7 000
Packing hopper and auger	1	from 1 800
Sand dryer	1	from 10 000
Vibrating screen for screening	1	from 1 700
electronic scales	1	from 400
commodity scales	1	from 400
Euro pallets	from 20	from 150

Such a production line can produce from 8 tons of products per hour.

Recruitment of the necessary personnel

Basically, all manufacturing firms work around the clock, producing products in shifts.

With such a schedule, day and night shifts for staff are drawn up, which should also be reflected in the business plan.

At the initial stage of production, the team, apart from the manager and accountant, needs:

How much does a dry building mix business cost?

To start the production of dry building mixes, you need start-up capital, which will be needed to purchase professional equipment, pay rent for premises and pay salaries to employees.

Starting investment in business

Regular investments

There are expenses that the entrepreneur makes regularly (usually monthly).

Business profitability and payback

Each bag of dry building mix for 25 kg costs the manufacturer 60-70 rubles (product cost).

It is possible to produce a batch of 450 of the same bags per shift, which equals the total cost of 22,000 rubles (excluding production costs).

You can sell each bag from 200 rubles, and by selling a daily batch of bags, you can earn 90,000 rubles.

The level of profitability of this business is quite high - from 150%.

If the sales figures are stable and high, then soon you can recoup all the initial investments.

Experienced manufacturers call a period of 3 months.

The video below shows a step-by-step process for the production of building mixtures:

Sales opportunities for finished products

For full-fledged and uninterrupted work on accepting orders for the manufacture of mixtures, a large customer base is needed.

It can be expanded through the following areas for sales:

intermediaries specializing in the sale of dry building mixes;
retail stores and markets;

At the first stages of production, the equipment should not work around the clock, without interruptions, so that later you do not have to write off the stale goods.

Although the shelf life of the product is quite long, it is better not to abuse this fact.

There is a lot of competition in the construction market, and in order to avoid losses, it is advisable to deliver mixtures at a distance of no more than 300 km from the production base.

Constantly expanding the customer base and assortment, the new production facility can produce up to 12 tons per shift in 5-6 months.

According to the experience of sellers and manufacturers of building mixtures, the return on investment will come in 3-4 months.

In half a year it is possible to achieve sufficiently high production rates - up to 12 thousand tons of products per shift.

This is possible with a diverse assortment of 15 different mixtures and attractive prices for wholesale and retail, as well as if equipment for the production of dry building mixtures will be of sufficient quality, and the process will not be stalled due to breakdowns.

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The construction industry is constantly evolving, technologies do not stand still, and innovative approaches penetrate the process of erection and decoration of various structures. Among the popular materials at the construction site are dry building mixes, which are subsequently diluted into the desired mass and used at almost all stages: masonry, wall cladding and decoration, decorative work. Equipment for dry mixes has a rather complex technical structure, varies depending on the needs and volumes of production, as well as depending on the manufacturer. The use of high-tech equipment allows you to make the mixture perfect.

Benefits of dry mixes

Saving time and space. If you need to quickly build a house, every minute counts. Dry mixes allow you to get the right amount of solution in a few minutes. When dry, the material does not deteriorate, it does not need to be stored directly on the construction site, it can be used when the need arises.
Logistics optimization. At a large facility, the solution is constantly running out, new raw materials are needed. Dry mixes allow you to reduce logistics costs, as the mix can be stored next to the construction site, diluted when the situation requires it. In addition, there is no need to worry about the quality and freshness of the transported solution.
High quality. As a result, you get a first-class solution, since the technology for the production of dry mixes requires strict adherence to a standardized recipe.

Dry mix equipment

The production of dry building mixtures requires modern equipment. Traditionally, a production line is used for this, which consists of the following elements:

Mixer. Used for mixing raw materials.
Packing bunker. The finished mixture is fed here for distribution into containers.
Lift.
dispenser.
Work site.
Automatic auger.

It should also be remembered that pallets and electronic scales must be purchased separately, although some modern models already have them in their composition.

You can successfully organize business, production of dry mixes- an actual area that has not lost its popularity for many years, and will always stay in the top, as construction work is ongoing.

On our website, a wide range of different production lines is available for you, among which you can see the following models:

Mini plant. Designed for a fairly large-scale production with the ability to produce up to 5 tons per day. Can be placed in fairly small areas, all processes are controlled manually.
Mini-factory for 10 tons. Production is organized according to the type of conveyor, you can work without interruptions and stops, producing high-quality building mixtures.
Line for the production of dry mixes. Modern models allow you to fully automate production. Up to 40 tons of dry mixes can pass through the line per day. This equipment is most commonly used for gypsum plasters.

Our site presents products from leading manufacturers of the market. By calling us, you can get detailed advice on the technical characteristics, our experts will help you choose the best option, based on the parameters of your premises and the required results.


	Dry mix production video

Dry building mixes are far from a new invention. They appeared on the domestic construction market in the 60s of the last century. The first cement-sand mixtures were used for laying bricks, stone, and for plastering. They did not have a complex composition, were not sufficiently plastic, were inconvenient to use, and were not suitable for thin-layer applications. With the development of technology, these shortcomings of dry building mixes have been eliminated, and now they have become a separate area in the production of building and finishing materials. They are indispensable for both construction and renovation.

Dry building mixtures are carefully prepared mixtures for various purposes, which consist of mineral binders, aggregates and fillers mixed in strictly maintained proportions, and polymer modifying additives. To give mixtures the special properties required in a given situation, they can also include various accelerators or, conversely, hardening retarders, blowing agents, defoamers, water-repellent, coloring and other additives. In construction, two main types of mixtures are used - commercial and dry. The first ones are made according to traditional technology and arrive at the facility in a form ready for use. The latter, as the name implies, are delivered to the construction site in a dry form. There they are brought to full readiness for use by adding them to the water in a given amount. Sometimes, after mixing the dry mixture with water, it must be kept for 10-15 minutes before re-mixing.

Dry building mixes have a large number of advantages over commercial (liquid) mixes, which explains their popularity and demand. In particular, they are distinguished by a more stable composition, which is ensured by the careful preparation of all components and their precise dosing. They can be stored for a long time (including at low temperatures) without deterioration of the initial properties of the mixture, they are convenient and profitable to transport (dry mixtures weigh much less than commercial ones).

Unlike traditional dry mixes in finished form, they are distinguished by higher uniformity, since they are prepared immediately before use, increased cohesion and, consequently, higher non-separation and better water-retaining abilities, better adhesion to substrates and higher strength of the applied layers. Dry mixtures have a lower consumption (they can be mixed with water, if necessary, even in small portions and applied in thin layers). Accordingly, their use allows you to increase labor productivity (since the preparation and application of the mixture does not require much effort).

Finally, there is a large selection of dry building mixes that are intended for certain purposes - facing and finishing works. There are several main classifications of types of mixtures: according to the type of binder, the dispersion of the filler and the main purpose. In the first case, cement content and cementless mixtures are isolated. According to the dispersion of the filler, the mixtures are coarse-grained (with the largest aggregate fineness up to 2.5 mm) and finely dispersed (with the fineness of the filler grains not more than 0.315 mm). According to the scope and purpose, dry building mixtures are: plaster protective and finishing (for external and internal decorative sections), plaster (leveling - for leveling walls and ceilings), primers (to improve the adhesion of finishing layers to the base), putty (for sealing sinks and irregularities before finishing), painting (for interior and exterior decoration of buildings), adhesive (for laying facing tiles, gluing heat-insulating materials and reinforcing mesh in light plaster heat-insulating systems and sealing joints between tiles).

Thus, the production of dry building mixes for specialized stores, bases, wholesale trade and construction companies, private customers is a profitable business, which, which is especially pleasant, practically does not depend on seasonal fluctuations in demand (at least, as other types of building products ). It requires a relatively small start-up capital to organize it. And high profitability (it is 23%) and a large demand for high-quality and competitively priced mixtures allows you to quickly recoup all costs at the initial stage.

Any dry mix consists of a binder, fillers and additives. White and colored cements, gypsum, lime, and Portland cement act as a binder. All these components, of course, must meet the requirements of regulatory documentation. Fractionated quartz sands are used as fillers. They, in turn, are obtained by crushing marble, limestone and other rocks, as well as finely divided fillers of various types (marble and limestone flour, etc.). Various water-retaining, plasticizing, air-entraining, polymeric and other additives are used to impart certain qualities and properties to mixtures. To give mixtures of color, certain pigments are added to them. Powdered superplasticizers (mainly of domestic production, but there are also additives from foreign companies) are used as plasticizing additives, which make it possible to reduce the water incorporation of the mixture and, consequently, improve the stability of the prepared mixture and increase the strength of the hardened solution. Depending on the purpose of the finished composition, a separate recipe is developed and a certain ratio of all components in the mixture is used.

When drawing up a business plan for your production of dry building mixes, you need to decide on the range of products. There are positions that are consistently in high demand. These include various adhesives (facade, tile, wallpaper), cement screed mixtures, waterproofing compounds, self-leveling flooring compounds, putties (gypsum, cement, finishing, facade), assembly mixtures, gypsum plasters.

The production process of dry building mixtures includes certain stages: preparation of components and their transshipment, screening, placement of raw materials in feed bins, dosage, mixing, packaging, storage. This process itself is apparently quite simple, but it requires the use of special equipment. You will need a production line (a set of standard equipment and molds). For its location, depending on the type and configuration of the line, you need a room with an area of 120-180 square meters. meters (production room 100-120 sq. meters plus a warehouse 50-80 sq. meters), and a minimum of four workers and one technologist will be required for maintenance. The temperature regime in the production room must be maintained at 16-18 degrees Celsius, so that it must be heated and equipped with an exhaust hood.

There will be no problems with the search for equipment for the production of dry building mixtures. One line includes: mixer, filling hopper with auger, sand drying, vibrating sieve, automatic auger. You will also need electronic scales, commodity scales, various fixtures, tools and euro pallets. You can purchase an inexpensive unit with a capacity of 5 tons of products per hour (however, packaging on it is carried out only in a semi-automatic mode). The cost of such a line is about 1.6 million rubles. An installation with a productivity twice as high (10 tons of products per hour) with a filling machine will cost almost twice as much (about 2.9-3 million rubles). From the raw materials you will need Portland cement (white and gray), quartz sand, calcium carbonate, hydrated lime, chemical modifying additives, etc. Their cost ranges from 10 to 170 (the most expensive - modifying additives) rubles per kg. To work in production for one shift, you will need a master technologist of the workshop, a worker at a dosing and mixing station, a packer and a loader.

So, let's calculate the main expenses: rent of production and storage facilities (from 18 thousand rubles per month), purchase of equipment (1.6-3 million rubles), transportation (200 thousand rubles), purchase of raw materials for the first two months of work ( about 400 thousand rubles), salaries of employees, other expenses (100 thousand rubles). To organize a small production of building dry mixes (with a capacity of about 12 tons of products per shift), a minimum of 2.5 million rubles will be required.

The raw material cost of one 25-kilogram bag of adhesive composition is, for example, 60 rubles. The production capacity of the equipment is 480 bags. Thus, the cost of raw materials per day is 22 thousand rubles plus production costs - 4 thousand rubles. In total, the total cost (excluding taxes) is 26 thousand rubles. The average market price of one bag of adhesive composition is 160 rubles (over 72 thousand rubles for 480 bags).

However, in order to get such a profit, you need to establish sales of your products. These can be stores (regular and online stores) of building materials, construction bases, construction companies, etc. Keep in mind that in the first months of operation, your production will operate at best at 50% of full capacity. And the competition in the market of dry construction mixtures is already quite high. At the same time, it makes sense to sell such products only to your region. As experience shows, it is advantageous to carry dry building mixes at a distance of no more than 300 km from the production site. The farther the distance, the higher the transportation costs.

Manufacturers and sellers of equipment and production technologies claim that already in the third month of work you will be producing and selling all 12 tons of products produced in one shift. But this is only possible if you can produce a wide range of mixtures and at the same time in the shortest possible time (while maintaining high quality and attractive prices). In addition, do not forget that although dry mixes are not considered a seasonal product, there is still some decline in this segment from November to March. This should also be taken into account when calculating payback periods. On average, they amount, under other favorable conditions, from one year.

The construction industry is an attractive niche for all those who have decided to organize their own profitable business. And here it is not at all necessary to start the production of high-tech components and structures - in order to attract decent profits, it will be enough to establish the work of a mini-workshop for the manufacture of material in demand on the market. Let's take dry building mixes (CCC) here. If you buy equipment for the production of dry building mixes, arrange wholesale supplies of raw materials and hire workers, you can recoup all costs in a short time. Dry building mixes are bulk materials widely used in the construction and repair of structures.

Our business valuation:

Starting investments - from 1,000,000 rubles.

Market saturation is average.

The complexity of starting a business is 6/10.

The idea is simple. But even with this in mind, in order to launch a mini plant for the production of dry building mixtures in Russia, it does not hurt to draw up a detailed business plan, which would reveal all the nuances of the future enterprise. And special attention here should be paid not even to technology, but to marketing strategies. After all, the success of the plant will depend on how well thought out the sales channels and ways of their development are.

How promising is the business?

According to experts, the market for dry building mixes tends to develop. And the growth of this segment will only increase, as the needs of the population are increasing, and SSS is now used in literally every area of construction and finishing - plastering, puttying, surface decoration, cladding.

In many ways, the prospects of the business for the production of building mixtures are explained precisely by the demand for products - the sales market is simply huge.

The features of the technology and the materials themselves are such that it is possible to produce a variety of types of finished products using the same equipment. The main thing is to preliminarily conduct marketing research in order to understand what kind of material is in demand among the population in a particular region. It turns out that the range of manufactured products at minimal cost of raw materials can be quite impressive.

A particular advantage in organizing a business in this direction is the fact that the manufacture of dry building mixtures is very simple in terms of technology. Therefore, in this case, it is possible to organize a workshop literally at home, where the final product is obtained by hand.

If we talk about the shortcomings of this direction, then it is worth noting the rather high competition in the market and the seasonal nature of the business. But these difficulties are quite surmountable if you produce a high-quality product and debug wholesale distribution channels.

What assortment to offer consumers?

The sale of dry building mixes will be profitable even in the off-season, when the entrepreneur will offer customers a wide range of finished products. And since the equipment is multifunctional, the business organizer has the opportunity to offer customers a variety of classes of goods.

What are the options here?

facade and tile adhesives,
mixtures for cement screed,
mixtures for self-leveling floors,
putties,
plasters,
waterproofing compounds,
assembly mixes.

If you believe the statistics, then today the most popular materials of all are adhesive compositions. It is them who are swept off the shelves of hardware stores in the shortest possible time. With this in mind, aspiring entrepreneurs can be advised to start their own business with the production of facade and tile adhesives. In addition, the technological process of their manufacture is the simplest and most inexpensive of all others.

It is worth considering in advance what kind of container the packing of dry building mixtures will be carried out, since for many consumers this is a matter of paramount importance. And the point here, of course, is not in the design of the package, but in its volume - it is more convenient for someone to buy in large bags, and for someone a small bucket of building mixture is enough. And in order to interest literally every client, it is important to diversify the products not only in appearance, but also in the way of packaging.

Description of the process of manufacturing dry building mixtures

Technological scheme for the production of dry building mixtures

A building mix plant can process a variety of raw materials - it all depends on the planned plan for the production of certain products. But despite the different composition ratio, the basis of the mixture is always the same:

Astringent components (cement, clay, gypsum, lime).
Fillers (crushed stone, quartz, (sand), marble, ash, slag, screenings, stone waste).
Functional (additives) (starch ether, methylcellulose).

And even before purchasing the necessary equipment, it is necessary to carefully work out the recipe, since not a single operating enterprise will open it. Without certain knowledge in this area, it would be better to use the services of a qualified technologist who would not only develop the recipe, but also further monitor the observance of technological regimes during the operation of the line.

In general, the technology for the production of dry building mixtures may look like this:

Preparation of the components required by the recipe (sifting and weighing).
Mixing components in a certain proportion.
Packing and packaging of the mixture.
Storage of finished material.

And for each designated production stage, the appropriate machines are selected. There is also a more convenient option - a line already equipped and ready for work.

It is quite clear that the technology for the manufacture of dry material is extremely simple. And therefore, many operations here can be performed manually - only the sale of large wholesale cannot be established here. In order to sell dry cement building mixes in more impressive batches, you will need to equip your workshop with special machines and apparatus that will greatly simplify and speed up the process.

Technical equipment of the workshop

Mini plant for the production of dry building mixes STROITEL 1011

There should be no problems with equipping the workshop - there are a lot of offers from suppliers. A variety of equipment is presented here to the attention of entrepreneurs: automatic and mechanical, low-power and high-performance, fully equipped and separately.

And given that the mixers and the filling machine are of the same design, the choice in favor of one or another line must be made based on other considerations, in addition to the principle of their operation:

planned sales volumes,
available finances,
manufacturer brand,
conditions of the seller (service and warranty service, commissioning).

As practice shows, a line for the production of dry building mixtures with a capacity of up to 5 t / h will be quite sufficient for a young workshop. This will be equipped with all the machines necessary for operation, and its cost will not exceed 1,600,000 rubles. It is also good that the mini-installation does not take up much space - a maximum of 50 m 2.

For those who are on a tight budget, it may be advisable to purchase each unit separately. In this case, equipping the workshop, you can meet literally 700,000 rubles. But many operations here will have to be performed manually, which means that the final profit will ultimately be much lower than in the case of automated machines.

And if we talk about a line with a capacity of 10 tons / h, then in this case the price of equipment for dry building mixtures will be at least 3,000,000 rubles.

Sales plan for finished products

The business in the production of dry building mixes will only become profitable when sales channels are debugged. And it is better if it is a wholesale sale of finished material, since many problems associated with idle equipment and stockpiling of goods in warehouses are immediately solved here. And in order for the mini-factory to start working already “for customers”, it is worth starting to look for buyers even at the stage of preparing a business plan.

Of course, if a franchise was used to open a factory, many problems with finding customers immediately disappear, since the company will produce a well-known product that does not need advertising. In all other cases, maximum efforts will have to be made to establish distribution channels for materials.

So, who will be interested in dry plaster building mixes and other materials produced within the walls of a mini-factory?

Building bases, markets and shops.
Construction and repair companies.

An option that will require much larger investments in the business is opening your own outlet. But in this case, the entrepreneur himself will be able to choose the form of sale of the goods and set his own price for it, as well as choose a convenient location for the store.

Another way to sell finished products is to organize an online store. But this option works better "in conjunction" with a real store.

Profitability of the planned business

It has already been proven in practice that a business in this niche can bring consistently high incomes. Having taken care of equipping the workshop and finding several wholesale buyers, you can run your own profitable business.

But before moving on to the indicators of the profitability of the enterprise, it is worth calculating the investment in the workshop. To purchase lines for packing dry building mixes and other machines with a capacity of 5 tons / day, prepare a room for work, stock up on raw materials and document the workshop, you will need at least 2,300,000 rubles.

If you buy used equipment or manual machines, you can start a workshop by spending no more than 1,000,000 rubles.

But you need to be prepared for the fact that investments can be much larger if you also provide your own fleet of vehicles to deliver finished products to customers. But a young enterprise can abandon this idea by offering self-delivery services to customers.

As for profit, the specific figure will depend on some factors:

sales volumes,
pricing policy in the region.

For calculations, we take the following data:

Productivity - 3 t / h.
Hours 1 shift - 8.
The number of shifts per month is 30.

It turns out that with the uninterrupted operation of the equipment, it is realistic to produce up to 750 tons of finished material per month. And if you immediately sell products to customers at an average wholesale price of 3,500 rubles / ton, then the monthly revenue can be up to 2,600,000 rubles. If we subtract from this amount the costs of purchasing raw materials, taxes, salaries for employees, transport, communications and utilities, then the net profit can be at least 150,000 rubles / month. In this situation, it will be possible to pay back the enterprise after a year and a half. But these are good indicators of profitability.

Organization of a business for the production of dry building mixes for the needs of construction bases, shops, specialized companies and private clients is an excellent source of stable income, regardless of seasonality and other conditions. This is one of the fastest payback and not too expensive business ideas with a good return.

Dry building mixtures (CCC) are loose, powdery materials, when combined with water, it is possible to obtain adhesive, putty, waterproofing, plaster, assembly mixtures.

Ready-made compositions are stored for a short time, and dry building mixes make it possible to prepare the materials required for work at the right time and in the required quantity. The composition of the SSS is varied.

The basis of any mixture is

binders

mineral (silicate or aluminate cement, lime, gypsum, clay, etc.),
organic (polymer powders and cellulose ethers, soluble in water),
organo-mineral (polymer cement or polymer silicate compositions).

Fillers - marble, limestone, dolomite, quartz, ash, slag, stone waste.
Functional additives that accelerate thickening, hardening, giving strength, the necessary plasticity, frost and water resistance, etc.

For each specific recipe, depending on the purpose of the finished composition, its own ratio of binders, fillers and functional additives is used.

Is the production of dry construction mixtures promising?

The use of CCC has greatly simplified the task of builders and finishers. An extensive range of mixtures makes it possible to choose compositions with optimal characteristics for specific types of work. In everyday life or when performing large-scale finishing or construction work, it is much more convenient to use a ready-made composition that only needs to be diluted with liquid, mixed and used.

The current growth rate of construction and the demand for services for finishing and repairing residential, industrial and commercial premises have led to a high demand for dry building mixtures, making their production one of the most promising and quickly paying off types of business.

Range

The following building mixtures are in particular demand, the production of which is worth building a business.

Adhesives (tile, facade),
cement screed mix,
Compositions for self-leveling floors,
waterproofing compounds,
Putties (gypsum, cement, facade, finishing)
Gypsum plaster
Assembly mix.

Consumers

Building materials stores and building bases.
Internet-shops of building materials. This form of sales is in great demand today and brings no small benefit to manufacturers.
Construction companies. The regular provision of construction and repair services requires a stable supply of quality materials.

CCC production by stages

The production of dry building mixes is a process chain consisting of the following stages.

Preparation of components and their transshipment,
Screening,
Placement of raw materials in feed bins,
Dosage,
Mixing,
Package,
Warehousing.

Accordingly, the necessary equipment is selected for each stage of production.

Required Equipment

Let's consider two options for equipping the production site with installations of the Russian manufacturer "Production company" K + "Moscow

Option number 1

(simplified version).

Productivity: 5 tons per hour.
Price: 1,563,000 rubles.

Option number 2

(layout no. 10)

Productivity: 10 tons per hour.
Packing machine: included in the package, packaging is carried out in a semi-automatic mode.
Price: 2,890,000 rubles.

As can be seen from the presented analogs, the cost of equipment directly depends on performance. Option No. 1 (low budget) will be used to calculate the economic justification of the activity.

Feasibility study of the project

To organize a business for the production of dry building mixes with a total capacity of 12 tons per shift, the following investments will be required.

Capital expenditures

Purchase of equipment (Option No. 1) - 1,596 thousand rubles.
Other equipment - 100 thousand rubles.
Transportation costs - 200,000 rubles.
Purchase of raw materials for 2 months of work - 350,000 rubles.
Registration in INFS, opening an account, other expenses - 100,000 rubles.

Total investments in the organization of the production of dry building mixes will require investments in the amount of 2,346,000 rubles.

Revenue calculation

* The parameter of profitability of activity according to the expert opinion of the author of the article.

** Payback period after the activity reaches the forecast revenue. In practice, it takes from 6 to 12 months to reach the planned revenue, therefore, the actual payback period will be longer (18-24 months.).