Profession Repairman (5th category) in the Unified Tariff Qualification Directory. Locksmith job description Sample typical locksmith job description
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Job description
car repairman of the 5th category [name of organization, enterprise, etc.]
This job description was developed and approved in accordance with the provisions of the Labor Code of the Russian Federation, the Unified Tariff and Qualification Handbook of Works and Professions of Workers Issue 2, approved. Decree of the Ministry of Labor of the Russian Federation of November 15, 1999 N 45, List of industries, workshops, professions and positions with harmful working conditions, work in which gives the right to additional leave and a shorter working day, approved. Decree of the USSR State Committee for Labor and the Presidium of the All-Union Central Council of Trade Unions of October 25, 1974 N 298 / P-22, Model norms for the free issue of certified special clothing, special footwear and other personal protective equipment to workers in cross-cutting professions and positions in all sectors of the economy, employed in work with harmful and ( or) dangerous working conditions, as well as work performed in special temperature conditions or associated with pollution, approved. by order of the Ministry of Health and Social Development of the Russian Federation of October 1, 2008 N 541n, and other regulatory legal acts regulating labor relations.
1. General Provisions
1.1. The 5th category car repair mechanic belongs to the category of workers and reports directly to [name of the position of the immediate supervisor].
1.2. A person with a secondary vocational education and work experience in the specialty of at least [value] years is accepted for the position of a car repairman of the 5th category.
1.3. A car repairman of the 5th category is accepted and dismissed from work by order [the position of the head of the organization].
1.4. A car mechanic of the 5th category must know:
Basic techniques for disassembling individual simple units;
Purpose and rules for the use of locksmith and instrumentation tools;
Name and marking of metals, oils, fuel, brake fluid, detergent compositions;
Basic information about the structure of cars and motorcycles;
Assembly order of simple knots;
Techniques and methods for cutting, splicing, insulating and soldering electrical wires;
The main types of electrical and insulating materials, their properties and purpose;
Methods for performing fastening work and the scope of the first and second maintenance;
Purpose and rules for the use of the most common universal and special devices and instrumentation;
Basic mechanical properties of processed materials;
Appointment and use of cooling and brake fluids, oils and fuels;
Purpose and basic properties of materials used in the repair of electrical equipment;
Rules for the use of pneumatic and power tools;
Fundamentals of electrical engineering and metal technology in the scope of the work performed;
The device and purpose of nodes, assemblies and devices of medium complexity;
Device and purpose of diesel and special trucks and buses;
Structural arrangement of serviced cars and buses;
Rules for the assembly of cars and motorcycles;
Electrical and wiring diagrams of cars;
Repair of parts, assemblies, assemblies and devices;
Basic methods of disassembly, assembly, removal and installation of devices and units of electrical equipment;
Adjustment and fixing works;
Typical malfunctions of the electrical equipment system, methods for their detection and elimination;
Basic properties of metals;
Purpose of heat treatment of parts;
The device of universal special devices and control and measuring tools;
The system of tolerances and landings;
Roughness grades and parameters;
Specifications for the assembly, repair and adjustment of units, components and devices;
Methods for identifying and ways to eliminate complex defects found in the process of repair, assembly and testing of units, assemblies and devices;
Rules and test modes;
Specifications for testing and delivery of units and assemblies;
Specifications for the repair, assembly, testing and adjustment of complex units and electrical equipment;
Purpose and rules for the use of complex test facilities;
Device, purpose and rules for the use of control and measuring instruments;
Electrical and wiring diagrams of any complexity and the interaction of devices and units in them;
The design of universal and special devices;
The frequency and volume of maintenance of electrical equipment and the main components and assemblies of vehicles;
Causes of wear of mating parts and ways to identify and eliminate them;
Arrangement of test benches;
Rules and norms for labor protection, industrial sanitation and fire safety;
Rules for the use of personal protective equipment;
Requirements for the quality of work performed;
Types of marriage and ways to prevent and eliminate it;
Industrial alarm;
Requirements for the rational organization of labor in the workplace.
2. Job responsibilities
2.1. Dismantling of aggregates and electrical equipment of vehicles.
2.2. Identification and elimination of malfunctions in the operation of units, mechanisms, devices of cars and buses.
2.3. Chisel cutting, hacksaw cutting, filing, deburring, washing, threading, drilling holes on the jig in the car, cleaning from dirt, washing after disassembly and lubricating parts.
2.4. Connection and soldering of wires with devices and electrical equipment.
2.5. Dismantling of trucks, including special and diesel ones, cars, buses over 9.5 m long and motorcycles.
2.6. Repair and assembly of diesel, special trucks, buses, motorcycles, imported cars, pickup trucks and minibuses.
2.7. Removal and installation of simple lighting fittings.
2.8. Cutting, splicing, insulating and soldering wires.
2.9. Performing fixing work during the first and second maintenance, elimination of identified minor faults.
2.10. Performing fastening work on threaded connections during maintenance with the replacement of worn parts.
2.11. Dismantling, repair, assembly of complex units, units and devices and their replacement during maintenance.
2.12. Running in cars and buses of all types at the stand.
2.13. Adjustment and testing on stands and chassis of complex units, components and devices of vehicles and their replacement during maintenance.
2.14. Checking parts and assemblies of electrical equipment on test equipment and test fixtures.
2.15. Disassembly of parts after disassembly and washing.
2.16. Locksmith processing of parts according to 12-14 qualifications using fixtures, locksmith and control and measuring tools.
2.17. Locksmith processing of parts according to 7-10 qualifications using universal devices.
2.18. Complicated locksmith processing, fine-tuning of parts according to 6-7 qualifications.
2.19. Repair and installation of complex units and assemblies.
2.20. Static and dynamic balancing of parts and assemblies of complex configuration, drawing up defective lists.
2.21. Installation of devices and units of electrical equipment according to the scheme with their inclusion in the network.
2.22. Identification and elimination of complex defects and malfunctions in the process of repair, assembly and testing of units, components of vehicles and electrical equipment.
2.23. Diagnostics and adjustment of systems and units of trucks, cars and buses that ensure traffic safety.
2.24. Management of workers of lower ranks of the same profession.
3. Types of work
Car mechanic of the 5th category performs the following types of work:
3.1. Installation according to the full scheme, connection to the network, checking and adjusting them during the maintenance of units and electrical equipment.
3.2. Balancing crankshafts with flywheels.
3.3. Repair, assembly, testing, elimination of defects on generators, stators, speedometers.
3.4. Assembly and testing of hydraulic lifts of the dumping mechanism.
3.5. Repair and assembly of torque converters.
3.6. Bench testing, adjustment, diagnostics of engines of all types and brands.
3.7. Maintenance, calibration and repair of instruments for checking transmission, steering, flow meters and gas analyzers.
3.8. Replacing and adjusting bearings on front and rear axles, diagnosing brakes, steering controls, lighting and alarm systems.
3.9. Checking on the stand, adjustment, elimination of defects on ignition distributors, relay-regulators.
3.10. Repair, assembly, installation and adjustment of hydraulic and pneumatic brakes.
3.11. Post-bench test inspection, troubleshooting and final fixing of all cylinder, main and connecting rod joints.
4. Rights
the Russian Federation Sample documents and reporting forms
Production instruction for a repairman
set a bookmark
set a bookmark
This production instruction for a repairman was developed on the basis of the Unified Tariff and Qualification Handbook (ETKS N 2, part 2), Safety Rules when working with tools and devices RD 34.03.204.
1. GENERAL REQUIREMENTS
1.1. The repairman is a worker and reports directly to the foreman (head of the economic department, or head of the technical department, or head of the construction department).
1.2. The repairman must perform his duties in accordance with the requirements of this Instruction.
1.3. A person with a secondary education and appropriate training in the specialty is appointed to the position of a repairman.
1.4. The repairman must know:
arrangement of repaired equipment, units and machines;
machine regulation rules;
ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines;
device, purpose and rules for the use of used control and measuring tools;
design of universal and special devices;
methods of marking and processing simple various parts;
system of admissions and landings;
quality and roughness parameters;
properties of acid-resistant and other alloys;
the main provisions of preventive maintenance of equipment;
design features of the repaired equipment, units and machines;
technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
technological process of repair, assembly and installation of equipment;
rules for testing equipment for static and dynamic balancing of machines;
geometric constructions with complex markup; methods for determining premature wear of parts;
ways to restore and harden worn parts and apply a protective coating.
1.5. A repairman is appointed to the position and dismissed by order of the head of the institution in accordance with the current legislation of the Russian Federation.
1.6. Persons at least 18 years of age who have passed a medical examination, theoretical and practical training, tested knowledge of labor safety requirements in the prescribed manner and received permission to work independently are allowed to work as a repairman.
1.7. The mechanic-repairman is provided with overalls and safety shoes in accordance with applicable standards.
1.8. A repairman needs to know and strictly comply with the requirements for labor protection, fire safety, and industrial sanitation.
1.9. The repairman must:
observe the rules of internal labor regulations and the established regime of work and rest;
perform work that is part of his duties or entrusted by the administration, provided that he is trained in the rules for the safe performance of this work;
apply safe work practices;
be able to provide first aid to the injured.
2. RESPONSIBILITIES
Before starting work, the repairman must:
2.1. Check your workplace: the presence of uniform lighting, the absence of clutter with foreign objects.
2.2. Check the serviceability of metalwork tools, fixtures and make sure that their condition complies with labor safety requirements.
2.3. Upon receipt of a power tool, hand-held electric machines, check:
serviceability of the cable (cord), its protective tube, plug, insulating parts of the body, handle, brush holder covers, the presence and serviceability of protective covers;
the clarity of the switch;
idle work.
2.4. Check the serviceability of portable ladders.
2.5. Before repairing the equipment, make sure that it is stopped and disconnected from the mains.
2.6. When using a portable lamp, check: the presence of a protective grid, the serviceability of the cord and insulating tube, the serviceability of the socket and plug. The voltage of portable lamps should not exceed 42 V.
2.7. During work, the repairman must:
start work on the repair of equipment only after disconnecting it from all types of energy;
when manually cutting metal with a hacksaw, use safe working methods;
when cutting metal with a chisel, wear goggles;
when working with a screwdriver, firmly fix the part in a vice, do not hold it in your hand;
when editing metal, wear gloves;
the removed components and parts should be laid steadily on wooden linings;
when disassembling press joints, use special pullers;
removal and installation of heavy parts of the equipment should be carried out using lifting mechanisms;
wash parts with kerosene in a special container;
work with the use of a ladder should be performed by two people
to perform work at height, in the absence of stationary platforms, use mobile platforms, step-ladders, and be guided by the requirements of the instructions for labor protection when working at height.
2.8. The repairman is prohibited in the process of work:
when performing work with wrenches, build them up with pipes, other keys, use large keys with metal plates between the edges of the bolts or nuts and the jaws of the key;
when working on scaffolding, scaffolding, allow them to be overloaded with materials, parts, tools;
leave loose parts of the equipment even during a short break in work;
performing work with power tools and pneumatic tools, carrying out hot work from a ladder;
eating, smoking, having extraneous conversations.
2.9. Repairman at the end of the working day:
tidies up his workplace;
cleans tools and inventory in the place allotted for them;
personal protective equipment used during work is located in the places intended for these purposes.
3. RESPONSIBILITY
The Maintenance Technician is responsible for:
3.1. Timely and high-quality implementation of the duties assigned to him.
3.2. Organization of their work, timely and qualified execution of orders, instructions and instructions of the management, regulatory legal acts on their activities.
3.3. Compliance with internal regulations, fire safety and Rules of the road of the Russian Federation.
3.4. Maintenance of documentation provided for by the current regulatory legal acts.
3.5. Prompt action, including timely informing management, to eliminate violations of safety, fire and other rules that pose a threat to the activities of the institution, its employees and other persons.
3.6. For violation of labor discipline, legislative and regulatory acts, a repairman may be brought to disciplinary, material, administrative and criminal liability in accordance with applicable law, depending on the severity of the misconduct.
4. RIGHTS
The repairman has the right to:
4.1. Receive from the employees of the enterprise the information necessary for the implementation of its activities.
4.2. Use information materials and legal documents necessary for the performance of their duties.
4.3. Pass certification in accordance with the established procedure with the right to receive the appropriate qualification category.
4.4. Request and receive the necessary materials and documents related to the issues of their activities and the activities of employees subordinate to him.
4.5. Interact with other services of the enterprise on production and other issues that are part of its functional responsibilities.
4.6. Enjoy all labor rights in accordance with the Labor Code of the Russian Federation.
5. FINAL PROVISIONS
5.1. Familiarization of the employee with this instruction is carried out upon admission (transfer) to work in the profession for which the instruction was developed.
5.2. The fact of familiarization of the employee with this instruction is confirmed by a signature in the familiarization sheet, which is an integral part of the instruction, kept by the employer.
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Unified Tariff and Qualification Directory of Works and Professions of Workers (ETKS), 2019
Part No. 2 of issue No. 2 ETKS
The issue is approved by the Decree of the Ministry of Labor of the Russian Federation of November 15, 1999 N 45
(as amended by the Order of the Ministry of Health and Social Development of the Russian Federation of November 13, 2008 N 645)
Repairman
§ 153. Repairman of the 2nd category
Job Description. Disassembly, repair, assembly and testing of simple components and mechanisms of equipment, assemblies and machines. Repair of simple equipment, units and machines, as well as of medium complexity under the guidance of a more highly qualified locksmith. Locksmith processing of parts according to 12 - 14 qualifications. Flushing, cleaning, lubrication of parts and removal of the bay. Performing work using pneumatic, electric tools and drilling machines. Scraping parts with a mechanized tool. Manufacture of simple fixtures for repair and assembly.
Must know: basic techniques for disassembling, repairing and assembling simple components and mechanisms, equipment, assemblies and machines; purpose and rules for the use of metalwork and control and measuring tools; basic mechanical properties of processed materials; system of tolerances and landings, qualifications and roughness parameters; name, marking and rules for the use of oils, detergents, metals and lubricants.
Work examples
1. Fittings of open-hearth furnaces, chokes, shut-off valves - removal, repair, installation.
2. Bolts, nuts, studs - filing, threading, changing them and fastening.
3. Shut-off valves for air, oil and water - fitting on site.
4. Filling windows, roof lifter ropes and overturning devices - change.
5. Elbows, tees for pipelines - hydraulic testing and assembly.
6. Lubricators, linear feeders - repair, adjustment.
7. Oil coolers - disassembly, repair, assembly.
8. Piston pumps - repair, installation.
9. Equipment - neutralization from acidic and alkaline environments.
10. Protections - removal and installation.
11. Gaskets - manufacturing.
12. Reducers of tumbling drums - disassembly, repair and assembly.
13. Metal nets - replacement, production, repair.
14. Sharpened emery and vacuum cleaners for them - repair, assembly, replacement and editing of abrasive wheels.
15. Dowels - filing.
16. Creels of warping machines - repair and installation on the machine.
§ 154. Repairman of the 3rd category
Job Description. Disassembly, repair, assembly and testing of medium complexity of components and mechanisms of equipment, assemblies and machines. Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex under the guidance of a more highly qualified locksmith. Locksmith processing of parts according to 11 - 12 qualifications. Repair of lined equipment and equipment made of protective materials and ferrosilicon. Disassembly, assembly and compaction of faolitic and ceramic equipment and communications. Manufacture of devices of medium complexity for repair and assembly. Performing rigging work when moving goods using simple lifting equipment and mechanisms controlled from the floor.
Must know: arrangement of repaired equipment; appointment and interaction of the main units and mechanisms; technological sequence of disassembly, repair and assembly of equipment, units and machines; specifications for testing, adjustment and acceptance of components and mechanisms; basic properties of processed materials; the device of universal devices and used control and measuring tools; system of tolerances and landings, qualifications and roughness parameters; rules for slinging, lifting, moving goods; rules for the operation of lifting equipment and mechanisms controlled from the floor.
Work examples
1. Vacuum units of high vacuum at installations of medium complexity - repair.
2. Valves of all diameters - lapping of valves.
3. Fans - repair and installation.
4. Liners - fitting and filing along parallels.
5. Gas pipelines - sealing of suction points with diabase putty and oil bitumen.
6. Chutes for pouring cast iron - replacement.
7. Casings and frames are complex - manufacturing.
8. Metal conveyors - replacement of rollers.
9. Gearboxes and feeds in metalworking machines of medium complexity - assembly and adjustment.
10. Blades, beaters, shafts, conveyor plates, screw coils - straightening.
11. Lunettes - repair.
12. Tool magazines, automatic tool changers - repair, adjustment.
13. Winding machines (textile) - overhaul of plates, lifting levers, butts, spindles.
14. Filling machines - conveyor chain repair, mold replacement.
15. Coal-loading machines - assembly and installation of a brake device with a lever.
16. Mills, screens, drying drums - maintenance.
17. Centrifugal pumps - repair, installation.
18. Semiautomatic welding machines, installations - medium and current repairs.
19. Gas-electric cutters - replacement of tips with centering of electrodes.
20. Sieves and knives - removal, installation and adjustment.
21. Woodworking machines - maintenance.
22. Weaving machines - change of the lower shafts and clamps.
23. Lathes - full repair of longitudinal and transverse slides, calipers.
24. Heat exchangers - repair, assembly.
25. Pipelines - disassembly.
26. Spindle positioning devices - adjustment.
27. Slag trucks - inspection, lubrication and repair.
28. Electric furnaces - dismantling and repair.
§ 155. Repairman of the 4th category
Job Description. Disassembly, repair, assembly and testing of complex units and mechanisms. Repair, installation, dismantling, testing, regulation, adjustment of complex equipment, units and machines and delivery after repair. Locksmith processing of parts and assemblies according to 7 - 10 qualifications. Manufacture of complex devices for repair and installation. Preparation of defective repair reports. Performing rigging work using lifting and transport mechanisms and special devices.
Must know: arrangement of repaired equipment, units and machines; machine regulation rules; ways to eliminate defects in the process of repair, assembly and testing of equipment, units and machines; device, purpose and rules for the use of used control and measuring tools; design of universal and special devices; methods of marking and processing simple various parts; system of admissions and landings; quality and roughness parameters; properties of acid-resistant and other alloys; basic provisions of planned preventive maintenance of equipment.
Work examples
1. Column type devices - repair, assembly.
2. Oxygen and argon equipment for electric furnaces - repair, maintenance.
3. Stop valves - revision, repair, installation.
4. Vibrating screens - replacement of whitefish.
5. Gas ducts - replacement of gate valves.
6. Water seals for scrubbers - adjustment.
7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
8. Multiposition automatic heads - repair, adjustment.
9. Granulators - replacement of lining and boards.
10. Crushers - repair with replacement and adjustment of used parts, adjustment of crushing size.
11. Calenders, universal and rotary ironing presses - repair and adjustment.
12. Oxygen booster compressors - current and medium repairs.
13. Spindle taper - check and restoration by lapping.
14. Gearboxes and feeds for metalworking machines - assembly and adjustment.
15. Steam and hot water boilers - repair.
16. Drilling machines - assembly and installation.
17. Injection molding machines - repair.
18. Filling machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and turning mechanism of the trunk.
19. Spinning machines - overhaul and adjustment.
20. Sewing machines - maintenance and overhaul.
21. Mills, screens, drying drums - medium repair.
22. Deep and rod pumps - repair and assembly.
23. Caps for the necks of converters - dismantling, installation.
24. Fuel oil equipment - repair.
25. Equipment of preparatory workshops (sections) for the production of vegetable oils and apparatus for fat processing industries - assembly, adjustment and testing.
26. Pneumatic pumps, smoke exhausters, exhausters - repair.
27. Responsible bearings - filling with babbitt and scraping.
28. Gearboxes of rotary kilns, steam mills, conveyors, lamellar conveyors, feeders - repair.
29. Systems of air converters and water jackets - adjustment, overhaul.
30. Mixers and sulphurators - replacement of shafts and couplings.
31. Woodworking and metal-cutting machines - overhaul, adjustment.
32. Weaving machines - overhaul and adjustment of the weft mechanism.
33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
34. Piggers - repair with replacement of parts.
§ 156. Repairman of the 5th category
Job Description. Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair. Locksmith processing of parts and assemblies according to 6 - 7 qualifications. Dismantling, repair and assembly of components and equipment in conditions of intense and dense landings.
Must know: design features of the repaired equipment, units and machines; technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines; technological process of repair, assembly and installation of equipment; rules for testing equipment for static and dynamic balancing of machines; geometric constructions with complex markup; methods for determining premature wear of parts; ways to restore and harden worn parts and apply a protective coating.
Work examples
1. Automatic turret-turning multi-spindle, copying, jig boring, gear-cutting and rolling lathes - medium repair, installation, adjustment, accuracy check, start-up and commissioning.
2. High pressure units (synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
3. Machines for distillation and distillation - overhaul.
4. Devices, high pressure gas pipelines - revision, repair and testing.
5. Complex film-projection devices and processing machines - medium repair.
6. Equipment for oxygen and argon open-hearth furnaces - repair, maintenance.
7. Gas blowers - overhaul and testing.
8. Vacuum drying and ironing rollers - repair and adjustment.
9. Gearboxes for semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
10. Oxygen booster compressors - overhaul.
11. Lifting machines - repair, adjustment and leveling of crane tracks.
12. Machines for sorting letters - repairs.
13. Filling machines for open-hearth furnaces - complete repair with shaft replacement, adjustment of all mechanisms.
14. Loading machines - revision of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
15. Automated washing machines - repair and adjustment.
16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
18. Mechanisms of hydraulic lines of machine tools - repair, assembly, adjustment.
19. Vacuum and fore-vacuum pumps - overhaul.
20. Blast furnaces - installation of an inclined bridge.
21. Reactors - repair.
22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - revision, repair.
23. Robots and manipulators with program control with a category of repair complexity up to 20 units. - overhaul, adjustment.
24. Deep drilling rigs - repair.
25. Gear grinding, gear shaping, gear cutting machines with complex curved guides - checking for accuracy.
26. Machine tools with program control - checking for rigidity.
27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
28. Vacuum evaporators - disassembly, repair, assembly.
29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
30. Economizers, superheaters, compressor and blower units - overhaul, delivery after testing.
31. Electric and ore-thermal furnaces - checking the alignment of the lifting screws, conveyor and landing of the furnace body on all four columns.
§ 157. Repairman of the 6th category
Job Description. Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines. Identification and elimination of defects during the operation of the equipment and when checking during the repair process. Accuracy and load testing of repaired equipment.
Must know: design features, kinematic and hydraulic schemes of repaired equipment, units and machines; methods of repair, assembly, installation, checking for accuracy and testing of repaired equipment; allowable loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.
Work examples
1. Multi-spindle automatic lathes, vertical multi-cutting semi-automatic lathes - overhaul.
2. Hydraulic equipment - repair and adjustment.
3. Complex film-projection devices and processing machines - overhaul.
4. Rolling mill stands - inspection, adjustment, testing and delivery after repair.
5. Automatic lines of all processing profiles with complex units - overhaul and medium repairs.
6. Automatic molding lines - overhaul, assembly, adjustment and delivery.
7. Complex-mechanized lines for floury confectionery, pasta and bakery products and automatic lines in perfumery and cosmetic production - repair and adjustment.
8. Sintering machines - regulation of the movement of the machine and the thermal gap, alignment of the drive along the axis of the head radius.
9. Skip and cage hoisting machines - repair, testing, delivery.
10. Precision equipment - repair, delivery.
11. Ore-thermal furnaces - overhaul of the contact system and culling of defective parts.
12. Tubular furnaces - coil test.
13. Hydraulic presses - major and medium repairs.
14. Steam-hydraulic presses - overhaul.
15. Robots and manipulators with program control with a repair complexity category of more than 20 units. - installation, repair, adjustment.
16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.
17. Coordinate boring machines - restoration of coordinates.
18. Machine tools with program control - checking for accuracy, restoring coordinates, repair, testing.
19. Electropulse machines - repair.
20. Supercentrifuges, imported paint-grinding machines, planetary gearboxes, rotary vacuum pumps - repair.
21. Turbochargers - overhaul and delivery.
22. Air separation plants - overhaul.
23. Launching device for launching ships - overhaul, alignment and regulation.
24. Refrigerators, high pressure units (synthesis columns), separators, evaporators, water condensers - overhaul.
25. Extractor, small press, automatic and semi-automatic devices (dosing, cutting, filling, etc.), compressors - assembly, adjustment and adjustment.
26. Electric furnaces, water jackets, converters - adjustment of hydraulic equipment and verification of the completeness of the repair.
§ 158. Repairman of the 7th category
Job Description. Diagnostics, prevention and repair of complex equipment in flexible production systems. Elimination of equipment failures during operation with the implementation of a set of works on the repair and adjustment of mechanical, hydraulic and pneumatic systems.
Must know: design features, hydraulic and kinematic schemes of complex equipment being repaired; methods of diagnostics, repair, assembly and installation, checking for accuracy and testing of repaired equipment; permissible loads on working parts, assemblies, mechanisms of equipment and preventive measures to prevent malfunctions; technological processes of repair, testing and commissioning of complex equipment.
§ 159. Repairman of the 8th category
Job Description. Diagnostics, preventive maintenance and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure its output to the specified operating parameters.
Must know: design, kinematic and hydraulic schemes of experimental and unique equipment being repaired; instrumentation and stands for diagnostics, repair and maintenance of equipment; technological processes of repair of unique and experimental equipment.
Requires secondary vocational education.
Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.
Today, there is practically no such sphere of human life where the repair of any equipment would not be required. Maintaining machines and mechanisms in working condition is carried out by specially trained people - repairmen. Thanks to such specialists, industrial machines work, metal is melted, bread is baked, books are published, etc. Therefore, the article will discuss in detail the duties of a repairman, as well as his rights. Each of us will be able to understand how hard the work of a working person really is and what technical knowledge he must have.
General positions
The duties of a repairman are regulated by a standard job description. This document was developed in strict accordance with the Labor Code of the Russian Federation and other regulatory legal acts. These documents allow you to regulate the relationship between the employer and the employee throughout the country.
The instruction makes it possible to assess the business qualities of a locksmith, to analyze the results of his work based on the results of the tasks performed. Any repairman directly reports to the head of the service (subdivision) of the enterprise. In particular, if we are talking about metallurgy, then it is appropriate to talk about the subordination of a mechanic to a shop mechanic.
Basic minimum knowledge
The responsibilities of a repairman include the study and good knowledge of:
- Labor protection rules.
- Sanitary standards applied in its production.
- Fundamentals of fire safety.
- Rules for the use of personal protective equipment.
- All the requirements put forward to the quality of his work.
- Varieties of marriage, ways to eliminate them, prevent them.
- Industrial alarm.
- Methods of optimization and rationalization of labor directly at your workplace.
Getting to know the bit grid
Each Level 3 Repairman, whose duties are listed below, must:
- Have knowledge of the device, the equipment it serves.
- Have skills in repair, disassembly, assembly of units, machines, mechanisms based on the required technological sequence.
- To know about the interaction and purpose of interconnected nodes and mechanisms.
- Be familiar with the properties of the materials being processed.
- Have the skills to use control and measuring instruments and universal devices.
- Know the system of tolerances and fits, accuracy qualifications, roughness parameters.
- Correctly rafter and move loads.
- Be able to operate lifting equipment controlled from the floor.
The duties of a 4th category repairman include knowledge of:
- Equipment repair.
- Adjustment of knots, mechanisms.
- Possession of skills and ways to eliminate defects in the process of repair, installation, assembly, testing of equipment.
- The device and operation of control and measuring instruments.
- Material science (knowledge of the properties of metals and alloys).
- Fundamentals of preventive maintenance positions.
Consider also the duties of a 5th category repairman, who must:
- To have knowledge of the design features of the equipment being serviced, to understand the hydraulic and kinematic schemes of complex units to be repaired.
- Be able to diagnose breakdowns, perform assembly / disassembly, repair, installation / dismantling, test and check the strength of equipment after repair.
- Know the maximum permissible loads on functioning machines, mechanisms, nodes.
- To master the skills of performing preventive measures in order to timely prevent a variety of malfunctions.
- To know the technological processes of repair, testing and putting into operation directly complex equipment from a technical point of view.
The duties of a 6th grade repairman are in many ways similar to the above, it remains only to add that a highly qualified worker must:
- Know in detail all the design features of the equipment.
- It is great to navigate in the schemes: kinematic, pneumatic, hydraulic. Be able to read blueprints.
- Have knowledge of all the nuances of assembly, installation, checking the accuracy of mechanisms that have been repaired.
Some subtleties
Regardless of the category, the repairman, if necessary, fills out the log of acceptance and delivery of shifts, maintains technical documentation, cleans his room, maintains his tool in working condition.
The rights
The repairman, whose job responsibilities we examined in detail, on the basis of the law can count on:
- Providing him with a job that is stipulated in his employment contract.
- The presence of a workplace that meets all the norms and requirements of labor protection and the collective agreement.
- Timely receipt of wages in full, which should fully reflect the qualifications assigned to the employee, the complexity of his work, the number and quality of operations performed.
- Provision of tariff leave, if necessary, paid sick leave.
- Advanced training by attending special courses, the procedure for passing which is established by law.
- Obtaining the most reliable and complete information about the implementation of the concluded employment contract.
- Ability to resolve disputes in strict accordance with the Labor Code of the Russian Federation.
- To receive social insurance provided for by Russian legislation.
- Obtaining an opportunity to get acquainted with materials and documents that are directly related to his professional activities.
Admission to independent work
Having studied the duties of a repairman on the basis of production, technological and job descriptions, the employee undergoes on-the-job training with the subsequent passing of a profile exam. The internship is carried out under the guidance of more experienced professionals with sufficient knowledge. Only after that the specialist gets the right to work independently.
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